Mitsubushi RVR RUNNER WAGON 1991-97 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: RVR / Space Runner / Space Wagon Generation: First Generation Platform: N10/N20 Series (Shared with Mitsubishi Pajero Mini, Hyundai Santamo) Codes Chassis Code Prefix: N11W, N13W, N21W, N23W 👋 Introduction Market Position Vehicle Segment: Compact MPV / Crossover Utility Vehicle Target Audience: Families and individuals seeking a versatile vehicle with flexible seating and cargo space, often with optional 4WD. Competitive Analysis Key Competitors: Toyota RAV4 (early models), Nissan Prairie, Mazda MPV, Honda CR-V (later models). Key Features Versatility: Sliding rear doors (on some models), flexible seating arrangements, and practical cargo capacity contributed to its appeal. Powertrain Options: Wide range of engine options catering to different performance and efficiency needs, including diesel. Availability Of 4Wd: Many models were equipped with Mitsubishi's robust 4WD system, enhancing capability in various conditions. 📋 Manual Details Coverage Areas Regions Covered: Global (specifications may vary by market) Page Count Number Of Pages: 1700+ Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF (Digital) 📖 Manual Coverage Systems Covered Engine Management: Detailed coverage for 2.4L 4G64, 1.8L 4D65, 1.8L 4G93 SOHC, 2.0L 4G63 DOHC, and 2.0L 4D68 Diesel engines. Transmission Systems: Comprehensive information for both Manual and Automatic Transmissions, including repair, adjustment, and overhaul procedures. Drivetrain: Front Axle, Rear Axle, Power Plant Mount, and Propeller Shaft. Suspension Steering: Detailed sections on Front and Rear Suspension systems, Wheel and Tire alignment, and Steering system components and servicing. Braking System: In-depth coverage of Service Brakes (hydraulic system, components) and Parking Brakes (mechanical actuation). Fuel And Exhaust: Fuel System (injection, components) and Intake and Exhaust systems (including emissions control). Electrical Systems: Engine Electrical, Chassis Electrical, SRS (Supplemental Restraint System), and extensive Wiring Diagrams. Body And Interior: Sections covering Body construction, Interior trim and components, Exterior trim, and HVAC (Heater, Ventilation, and Air Conditioning). Procedures Included Maintenance Tasks: Scheduled maintenance, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, and tune-up procedures. Repair Procedures: Step-by-step instructions for component removal, installation, overhaul, and adjustment for all major systems. Diagnostics Troubleshooting: Diagnostic procedures, common faults, troubleshooting charts, and electrical system diagnostics. Technical Specifications: Torque specifications, clearances, fluid capacities, engine data, and performance metrics. Technical Depth Depth: Comprehensive from basic maintenance and fluid checks to complete engine and transmission rebuilds, including electrical troubleshooting and bodywork. 📊 Manual Specifications File Format Format: PDF Readability Software: Requires Adobe Acrobat Reader Compression Format: ZIP archive (requires extraction with WinZip or WinRAR) Print Quality Printability: All pages are printable Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine 2 4L 4G64 Specs: Inline 4-cylinder, SOHC (Single Overhead Camshaft) or DOHC (Double Overhead Camshaft), 2351 cc displacement. Known for reliability and good mid-range torque. Often paired with automatic transmissions. Engine 2 0L 4G63 Specs: Inline 4-cylinder, DOHC, 1997 cc displacement. Legendary engine, often found in performance-oriented Mitsubishi vehicles. DOHC setup provides better high-RPM breathing. Engine 1 8L 4G93 Specs: Inline 4-cylinder, SOHC, 1830 cc displacement. A smaller, more fuel-efficient option, common in entry-level trims. Engine 1 8L 4D65 Specs: Inline 4-cylinder, Diesel, 1830 cc displacement. Offered for markets valuing diesel fuel economy and torque. Requires specific diesel maintenance procedures. Engine 2 0L 4D68 Specs: Inline 4-cylinder, Diesel, 1998 cc displacement. A larger diesel option providing more power and torque than the 1.8L diesel. Performance Horsepower Range: Approximately 113 hp (1.8L) to 145 hp (2.4L) for gasoline engines. Diesel variants typically produced lower horsepower but higher torque. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) for gasoline engines. Diesel engines utilize indirect or direct injection systems. 🔧 Transmission Standard Standard Transmission: Manual Transmission (typically 5-speed) available on many models, especially with smaller engines. Optional Optional Transmission: Automatic Transmission (typically 4-speed) was widely available, particularly with larger engines and 4WD variants. Features 4Wd System: Many models featured an available electronic or viscous coupling 4WD system for enhanced traction. 📐 Dimensions Exterior Length Range: Approx. 4220-4260 mm Width Range: Approx. 1690-1720 mm Height Range: Approx. 1630-1650 mm Weights Curb Weight Range: Approx. 1300-1550 kg (depending on engine, transmission, and drivetrain) 🛡️ Safety Features Passive Features Airbags: Driver-side airbag was standard on later models; passenger airbag availability varied by trim and market. SRS system coverage is included in the manual. Seatbelts: Standard seatbelts with pre-tensioners on front seats (market dependent). Active Features ABS: Anti-lock Braking System (ABS) was an optional feature on many trims. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with cassette player or optional CD player. Speaker configurations vary by trim. Driver Assistance Cruise Control: Optional cruise control system available on higher trim levels, with diagnostic information in the manual. Connectivity Charging Ports: Typically only a cigarette lighter socket for accessory power. 🔧 Maintenance Service Intervals Engine Oil Change: Typically every 7,500-10,000 km or 6-12 months,...
Step-by-step instructions for component removal, installation, overhaul, and adjustment for all major systems.
Diagnostics Troubleshooting:
Diagnostic procedures, common faults, troubleshooting charts, and electrical system diagnostics.
Technical Specifications:
Torque specifications, clearances, fluid capacities, engine data, and performance metrics.
Technical Depth
Depth:
Comprehensive from basic maintenance and fluid checks to complete engine and transmission rebuilds, including electrical troubleshooting and bodywork.
📊 Manual Specifications
File Format
Format:
PDF
Readability Software:
Requires Adobe Acrobat Reader
Compression Format:
ZIP archive (requires extraction with WinZip or WinRAR)
Print Quality
Printability:
All pages are printable
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine 2 4L 4G64 Specs:
Inline 4-cylinder, SOHC (Single Overhead Camshaft) or DOHC (Double Overhead Camshaft), 2351 cc displacement. Known for reliability and good mid-range torque. Often paired with automatic transmissions.
Engine 2 0L 4G63 Specs:
Inline 4-cylinder, DOHC, 1997 cc displacement. Legendary engine, often found in performance-oriented Mitsubishi vehicles. DOHC setup provides better high-RPM breathing.
Engine 1 8L 4G93 Specs:
Inline 4-cylinder, SOHC, 1830 cc displacement. A smaller, more fuel-efficient option, common in entry-level trims.
Engine 1 8L 4D65 Specs:
Inline 4-cylinder, Diesel, 1830 cc displacement. Offered for markets valuing diesel fuel economy and torque. Requires specific diesel maintenance procedures.
Engine 2 0L 4D68 Specs:
Inline 4-cylinder, Diesel, 1998 cc displacement. A larger diesel option providing more power and torque than the 1.8L diesel.
Performance
Horsepower Range:
Approximately 113 hp (1.8L) to 145 hp (2.4L) for gasoline engines. Diesel variants typically produced lower horsepower but higher torque.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) for gasoline engines. Diesel engines utilize indirect or direct injection systems.
🔧 Transmission
Standard
Standard Transmission:
Manual Transmission (typically 5-speed) available on many models, especially with smaller engines.
Optional
Optional Transmission:
Automatic Transmission (typically 4-speed) was widely available, particularly with larger engines and 4WD variants.
Features
4Wd System:
Many models featured an available electronic or viscous coupling 4WD system for enhanced traction.
📐 Dimensions
Exterior
Length Range:
Approx. 4220-4260 mm
Width Range:
Approx. 1690-1720 mm
Height Range:
Approx. 1630-1650 mm
Weights
Curb Weight Range:
Approx. 1300-1550 kg (depending on engine, transmission, and drivetrain)
🛡️ Safety Features
Passive Features
Airbags:
Driver-side airbag was standard on later models; passenger airbag availability varied by trim and market. SRS system coverage is included in the manual.
Seatbelts:
Standard seatbelts with pre-tensioners on front seats (market dependent).
Active Features
ABS:
Anti-lock Braking System (ABS) was an optional feature on many trims.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player or optional CD player. Speaker configurations vary by trim.
Driver Assistance
Cruise Control:
Optional cruise control system available on higher trim levels, with diagnostic information in the manual.
Connectivity
Charging Ports:
Typically only a cigarette lighter socket for accessory power.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 7,500-10,000 km or 6-12 months, depending on driving conditions and oil type. Consult manual for specific recommendations.
Transmission Fluid Change:
Automatic: Every 40,000-60,000 km. Manual: Inspect and change if necessary, often at higher intervals or during clutch service.
Coolant Change:
Every 40,000-60,000 km or 2-4 years, using appropriate coolant specification.
Fluid Specifications
Engine Oil Specification:
API SG or higher, SAE 10W-30 or 10W-40 recommended. Consult manual for precise viscosity based on climate.
Automatic Transmission Fluid:
Mitsubishi DiaQueen ATF SP-II or equivalent Dexron II/III compatible fluid.
Brake Fluid:
DOT 3 or DOT 4.
Known Issues
Power Window Motors:
Can be prone to failure over time; manual provides diagnostic and replacement procedures.
Rust And Corrosion:
Common in older vehicles, particularly in areas with road salt. Manual covers body repair and rust prevention.
Exhaust Manifold Cracks:
Some gasoline engines, particularly the 4G63/4G64, could develop cracks in the exhaust manifold. Manual assists in diagnosis and replacement.
Diesel Glow Plugs:
Glow plug system requires regular inspection and potential replacement on diesel variants for reliable cold starts.
📚 Vehicle History
Brand Heritage
Manufacturer:
Mitsubishi Motors Corporation, a Japanese automaker with a history in passenger cars, SUVs, and commercial vehicles.
Model Evolution
First Generation:
Introduced in 1991, the RVR (Recreational Vehicle Runner) was designed as a compact MPV with SUV-like styling and capability. It offered a higher driving position and practicality.
Market Designations:
Sold under various names globally, including Mitsubishi Space Runner (Europe) and Mitsubishi Space Wagon (some markets, overlapping with the later generation).
Production
Production Years:
1991-1997 (for the first generation covered by this manual).
Manufacturing Locations:
Primarily Japan, with potential assembly in other regions depending on market.
🏆 Awards & Recognition
Recognitions
Market Reception:
Generally well-received for its practicality and versatility in the compact MPV segment of its era. Specific awards are not widely documented.
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