Mitsubishi Triton L200 Strada Pickup Truck 2005-2015 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Triton / L200 / Strada Generation: Fourth Generation Production Years Covered: 2005-2015 Codes Chassis Codes: KB4T (4WD), KB9T (4WD), KB8T (2WD), KB7T (2WD) 👋 Introduction Market Position Segment: Mid-size pickup truck, known for its robustness and utility. Competitive Analysis Competitors: Toyota Hilux, Ford Ranger, Nissan Navara, Isuzu D-Max. Key Features Model Reputation: Durable, reliable, capable off-road, versatile for work and leisure. Manual Value Proposition Target Audience: DIY mechanics, independent repair shops, fleet owners, enthusiasts seeking in-depth knowledge. 📋 Manual Details Coverage Areas Coverage: All aspects of repair, servicing, and troubleshooting for Mitsubishi Triton/L200/Strada models manufactured between 2005 and 2015. Page Count Estimated Page Count: Hundreds (specific number not provided, but described as 'very detailed' with 'hundreds of pages') Manual Type Type: Factory Service Repair Workshop Manual Language Language: English (implied by product description) Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanicals, fuel injection, ignition, cooling, lubrication, emissions control, turbocharging (if applicable). Drivetrain Systems: Manual and automatic transmissions, transfer cases, differentials, drive shafts, axles, hubs. Suspension And Steering: Front and rear suspension components, shock absorbers, springs, steering gear, power steering system. Braking Systems: Front and rear brakes (disc/drum), hydraulic system, ABS, parking brake. Electrical Systems: Battery, charging system, starting system, lighting, instrument cluster, power accessories, wiring diagrams. Body And Chassis: Body panels, doors, interior trim, frame, chassis components, bumpers, glass. HVAC System: Air conditioning, heating, ventilation components and operation. Fuel System: Fuel tank, fuel lines, fuel pump, injectors, filters. Procedures Included Maintenance Procedures: Oil changes, filter replacements, fluid checks and top-offs, tire rotations, brake inspections. Repair Procedures: Engine component replacement, transmission overhaul, suspension repair, brake system repair, electrical component diagnosis and replacement. Troubleshooting Procedures: Diagnostic flowcharts, common fault identification, symptom-based troubleshooting. Diagnostic Procedures: OBD-II diagnostics, sensor testing, actuator testing. Assembly Disassembly: Detailed step-by-step instructions for removing and installing all major components. Technical Depth Depth: Comprehensive, covering from basic maintenance to complete rebuilds and advanced diagnostics, suitable for professional mechanics. Diagrams And Photos: Hundreds of detailed photos and exploded diagrams illustrating procedures. 📊 Manual Specifications File Format Format: PDF Compatibility: Windows and MAC OS Print Quality Printability: Printable (single page or entire manual) Binding Type Binding: N/A (Digital download) Paper Type Paper Type: N/A (Digital download) Licensing Usage Rights: Unlimited usage on multiple devices for life; no expiry or renewal fees. ⚙️ Engine Specifications Primary Engine Engine Codes And Types: 4D56 (2.5L I4 Turbo Diesel Common Rail), 6G74 (3.5L V6 MIVEC Gasoline), 6B31 (3.0L V6 MIVEC Gasoline - later models). Performance 4D56 Power Output: Typically 100-136 PS (99-134 hp) and 200-314 Nm (148-231 lb-ft) torque, depending on turbocharger and tuning. 6G74 Power Output: Approx. 189 PS (186 hp) and 274 Nm (202 lb-ft) torque. Fuel System Diesel Fuel System: High-pressure common rail direct injection. Gasoline Fuel System: Multi-point fuel injection (MPI) or Gasoline Direct Injection (GDI) depending on specific engine variant. Cooling System Coolant Type: Requires Mopar Type MS-591 or equivalent (typically ethylene glycol-based). 🔧 Transmission Standard Transmission Manual Transmission Options: 5-speed manual, 6-speed manual (later models). Optional Transmission Automatic Transmission Options: 4-speed automatic, 5-speed automatic (INVECS-II/III). Features Drivetrain Options: RWD (2WD), 4WD (Super Select 4WD-II). Fluid Specifications Automatic Transmission Fluid: Requires ATF SP-III or equivalent for 4-speed, and possibly ATF-J2/J3 for 5-speed units. Manual Transmission Fluid: Gear oil, typically GL-4 or GL-5 rated, viscosity varies by temperature (e.g., 75W-90). 📐 Dimensions Exterior Body Styles: Single Cab, Extended Cab (Club Cab), Double Cab. Wheelbase Options: Varies by cab configuration and specific market, typically around 3000mm for Double Cab. Weights Curb Weight: Ranges from approximately 1700kg to 2100kg depending on configuration and engine. Gross Vehicle Weight Rating Gvw: Typically around 2700-3000kg. 🛡️ Safety Features Ratings Ancap Rating: Varies by market and testing year, some models achieved 4-star ratings. Active Features Active Safety Features: ABS with EBD, Traction Control (TCL), Electronic Stability Control (ESC) on some later models. Passive Features Passive Safety Features: Driver and passenger airbags, side airbags, curtain airbags (optional/higher trims), seatbelt pretensioners, crumple zones. 💡 Technology Features Infotainment Infotainment Systems: Factory fitted units varied from basic radio/CD players to touchscreen infotainment systems with navigation and Bluetooth connectivity on higher trims. Driver Assistance Driver Assistance Features: Hill Start Assist (HSA), Hill Descent Control (HDC) available on select 4WD models. Connectivity Connectivity Options: USB ports, auxiliary input jacks, Bluetooth for hands-free calling and audio streaming on models equipped with compatible head units. 🔧 Maintenance Service Intervals Engine Oil And Filter: Typically every 5,000-10,000 km (3,000-6,000 miles) or 6-12 months, depending on operating conditions and oil type. Air Filter Replacement: Inspect every 10,000-20,000 km, replace as needed or every 40,000-60,000 km. Fuel Filter Replacement Diesel: Replace every 40,000-60,000 km for diesel engines. Timing Belt Replacement: If applicable (some models may use chains), typically around 100,000-150,000 km for belt-driven engines. Fluid Specifications...
Requires ATF SP-III or equivalent for 4-speed, and possibly ATF-J2/J3 for 5-speed units.
Manual Transmission Fluid:
Gear oil, typically GL-4 or GL-5 rated, viscosity varies by temperature (e.g., 75W-90).
📐 Dimensions
Exterior
Body Styles:
Single Cab, Extended Cab (Club Cab), Double Cab.
Wheelbase Options:
Varies by cab configuration and specific market, typically around 3000mm for Double Cab.
Weights
Curb Weight:
Ranges from approximately 1700kg to 2100kg depending on configuration and engine.
Gross Vehicle Weight Rating Gvw:
Typically around 2700-3000kg.
🛡️ Safety Features
Ratings
Ancap Rating:
Varies by market and testing year, some models achieved 4-star ratings.
Active Features
Active Safety Features:
ABS with EBD, Traction Control (TCL), Electronic Stability Control (ESC) on some later models.
Passive Features
Passive Safety Features:
Driver and passenger airbags, side airbags, curtain airbags (optional/higher trims), seatbelt pretensioners, crumple zones.
💡 Technology Features
Infotainment
Infotainment Systems:
Factory fitted units varied from basic radio/CD players to touchscreen infotainment systems with navigation and Bluetooth connectivity on higher trims.
Driver Assistance
Driver Assistance Features:
Hill Start Assist (HSA), Hill Descent Control (HDC) available on select 4WD models.
Connectivity
Connectivity Options:
USB ports, auxiliary input jacks, Bluetooth for hands-free calling and audio streaming on models equipped with compatible head units.
🔧 Maintenance
Service Intervals
Engine Oil And Filter:
Typically every 5,000-10,000 km (3,000-6,000 miles) or 6-12 months, depending on operating conditions and oil type.
Air Filter Replacement:
Inspect every 10,000-20,000 km, replace as needed or every 40,000-60,000 km.
Fuel Filter Replacement Diesel:
Replace every 40,000-60,000 km for diesel engines.
Timing Belt Replacement:
If applicable (some models may use chains), typically around 100,000-150,000 km for belt-driven engines.
Fluid Specifications
Engine Oil Specification:
Diesel: API CI-4 or higher, SAE 15W-40 or 5W-30. Gasoline: API SN or higher, SAE 5W-30 or 0W-20.
Brake Fluid Specification:
DOT 3 or DOT 4.
Coolant Capacity:
Approximately 7-9 liters, depending on engine and radiator size.
Known Issues
Diesel Engine Common Issues:
Potential for turbocharger issues (VGT actuator), injector problems, glow plug failure, exhaust gas recirculation (EGR) system clogging in high-mileage vehicles.
Wear on ball joints, control arm bushings, and leaf springs (rear) due to heavy use or off-road conditions.
Body Corrosion:
Rust development in common areas like wheel arches, chassis rails, and around the tailgate, especially in regions with salt exposure.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors Legacy:
Long history in producing durable and capable 4x4 vehicles, including the Pajero and L200/Triton lineage.
Model Evolution
Fourth Gen Launch:
Introduced globally as the L200/Triton, designed with a focus on enhanced styling, comfort, and performance compared to predecessors.
Mid Cycle Refresh:
Received facelifts and updates to engines, transmissions, and features throughout its production run.
Production
Manufacturing Locations:
Primarily Thailand, with assembly also occurring in other global locations.
🏆 Awards & Recognition
Recognitions
Awards And Accolades:
While specific awards for this generation might be market-dependent, the Triton/L200 lineage is consistently recognized for its durability and capability in various automotive tests and owner surveys.
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