This is the COMPLETE Disassembly and Assembly Manual for the Perkins 1204E-E44TA, 1204E-E44TTA Industrial Engines. This manual is very useful in the Disassembly and Assembly for your machine.

MK (Engine)
ML (Engine)

Disassembly and Assembly Manual Contains:
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Fuel Priming Pump - Remove and Install (Electric Fuel Lift Pump (EFLP))
Flow Control Valve - Remove and Install
Fuel Filter Base - Remove and Install (Twin Secondary Fuel Filter)
Fuel Filter Base - Remove and Install (Single Secondary Fuel Filter)
Water Separator and Fuel Filter (Primary) - Remove and Install
Fuel Manifold (Rail) - Remove and Install
Relief Valve (Fuel) - Remove and Install
Fuel Injection Lines - Remove
Fuel Injection Lines - Install
Exhaust Cooler (NRS) - Remove and Install (Top mounted Turbocharger)
Exhaust Cooler (NRS) - Remove and Install (Side mounted Turbocharger)
Exhaust Cooler (NRS) - Remove and Install (Twin Turbocharger)
Inlet Air Control - Remove (NRS Induction Mixer)
Inlet Air Control - Install (NRS Induction Mixer)
Fuel Injection Pump - Remove
Fuel Injection Pump - Install
Fuel Injection Pump Gear - Remove
Fuel Injection Pump Gear - Install
Electronic Unit Injector - Remove
Electronic Unit Injector - Install
Turbocharger - Remove (First Stage Turbocharger)
Turbocharger - Remove (Top Mounted Turbocharger)
Turbocharger - Remove (Side Mounted Turbochargers)
Turbocharger - Remove (Second Stage Turbocharger)
Turbocharger - Install (First Stage Turbocharger)
Turbocharger - Install (Top Mounted Turbocharger)
Turbocharger - Install (Side Mounted Turbochargers)
Turbocharger - Install (Second Stage Turbocharger)
Wastegate Solenoid - Remove and Install
Exhaust Back Pressure Valve - Remove and Install
Flexible Exhaust Pipe - Remove and Install
Exhaust Manifold - Remove and Install (Twin Turbocharger Exhaust manifold)
Exhaust Manifold - Remove and Install (Single Turbocharger Exhaust Manifold)
Exhaust Elbow - Remove and Install
Exhaust Elbow - Remove and Install (Top Mounted and Side Mounted Turbocharger Exhaust Elbow)
Diesel Particulate Filter - Remove
Diesel Particulate Filter - Install
Inlet and Exhaust Valve Springs - Remove and Install
Inlet and Exhaust Valves - Remove and Install
Engine Oil Filter Base - Remove and Install
Engine Oil Cooler - Remove
Engine Oil Cooler - Install
Engine Oil Pump - Remove
Engine Oil Pump - Install
Water Pump - Remove
Water Pump - Install
Water Temperature Regulator - Remove and Install
Flywheel - Remove
Flywheel - Install
Crankshaft Rear Seal - Remove
Crankshaft Rear Seal - Install
Flywheel Housing - Remove and Install (Wet Back End Housing)
Flywheel Housing - Remove and Install (Standard Housing)
Crankshaft Pulley - Remove and Install
Crankshaft Front Seal - Remove and Install
Crankshaft Front Seal - Remove and Install (Crankshaft Front Seal for Heavy Duty Front Cover)
Front Cover - Remove and Install
Front Cover - Remove and Install (Heavy Duty Front Cover)
Gear Group (Front) - Remove and Install
Gear Group (Front) - Remove and Install (Heavy Duty Gear Group (Front))
Idler Gear - Remove
Idler Gear - Install
Housing (Front) - Remove
Housing (Front) - Remove (Heavy Duty Housing (Front))
Housing (Front) - Install
Housing (Front) - Install (Heavy Duty Housing (Front))
Accessory Drive - Remove and Install (Accessory Drive SAE B)
Accessory Drive - Remove and Install (Accessory Drive SAE A)
Crankcase Breather - Remove
Crankcase Breather - Install
Valve Mechanism Cover - Remove and Install
Rocker Shaft and Pushrod - Remove
Rocker Shaft - Disassemble
Rocker Shaft - Assemble
Rocker Shaft and Pushrod - Install
Cylinder Head - Remove
Cylinder Head - Install
Lifter Group - Remove and Install (Hydraulic Lifter Group)
Camshaft - Remove and Install
Camshaft Gear - Remove and Install
Camshaft Bearings - Remove and Install
Engine Oil Pan - Remove and Install (Aluminum and Pressed Steel Oil Pans)
Engine Oil Pan - Remove and Install (Cast Iron Oil Pan)
Balancer - Remove
Balancer - Install
Piston Cooling Jets - Remove and Install
Pistons and Connecting Rods - Remove
Pistons and Connecting Rods - Disassemble
Pistons and Connecting Rods - Assemble
Pistons and Connecting Rods - Install
Connecting Rod Bearings - Remove (Connecting Rods in Position)
Connecting Rod Bearings - Install (Connecting Rods in Position)
Crankshaft Main Bearings - Remove and Install (Crankshaft in Position)
Crankshaft - Remove
Crankshaft - Install
Crankshaft Timing Ring - Remove and Install
Crankshaft Gear - Remove and Install
Crankshaft Gear (Balancer Drive) - Remove and Install
Bearing Clearance - Check
Refrigerant Compressor - Remove and Install
Atmospheric Pressure Sensor - Remove and Install
Camshaft Position Sensor - Remove and Install
Crankshaft Position Sensor - Remove and Install
Coolant Temperature Sensor - Remove and Install
Engine Oil Pressure Sensor - Remove and Install
Fuel Temperature Sensor - Remove and Install
Soot Antenna - Remove and Install
Temperature Sensor (DPF) - Remove and Install
Temperature Sensor (Cooled Exhaust Gas) - Remove and Install
Pressure Sensor (Cooled Exhaust Gas) - Remove and Install (NRS Inlet and Outlet Pressure Sensors)
Boost Pressure Sensor - Remove and Install
Inlet Manifold Temperature Sensor - Remove and Install
Glow Plugs - Remove and Install
Alternator Belt - Remove and Install
Idler Pulley - Remove and Install (Grooved Idler Pulley)
Idler Pulley - Remove and Install (Flat Idler Pulley)
Belt Tensioner - Remove and Install
Fan - Remove and Install
Fan Drive - Remove and Install
Electronic Control Module - Remove
Electronic Control Module - Install
Alternator - Remove
Electric Starting Motor - Remove and Install
Alternator - Install
Air Compressor - Remove and Install (Twin Cylinder Compressor)
Air Compressor - Remove and Install (Single Cylinder)
Index Section
Index

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Model Specification: Perkins 1204E-E44TA, 1204E-E44TTA Industrial Engines
Language: English
Total Pages: 264
File Format: PDF
Requirements: Adobe PDF Reader
Compatible: All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc...

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