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Peugeot 307 2001-2008 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Peugeot Model: 307 Generation Generation Code: T5 Codes Platform: PSA EW/DW Platform 👋 Introduction Market Position Target Audience: Independent mechanics, DIY enthusiasts with basic to advanced mechanical skills, car owners seeking informed communication with technicians Competitive Analysis Manual Advantage: Provides dealer-level repair information, vehicle-specific rather than generic, cost-saving potential for owners Key Features Content Quality: Accurate, clear, and concise text combined with detailed illustrations and diagrams Usability: Easy-to-follow, step-by-step instructions suitable for various skill levels 📋 Manual Details Coverage Areas Model Years: 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008 Page Count Estimated Page Count: Extensive (Typical workshop manuals for this era are hundreds to over a thousand pages) Manual Type Manual Type: Service Repair Workshop Manual Language Language: English Format File Format: PDF Compatibility: Compatible with Windows and Mac operating systems Software Requirement: Adobe Acrobat Reader or compatible PDF viewer 📖 Manual Coverage Systems Covered Mechanical Systems: Engine Mechanical, Fuel System, Clutch System, Manual Transaxle System, Automatic Transaxle System, Driveshaft and Axle, Suspension System, Steering System, Brake System Electrical Systems: Engine Electrical System, Body Electrical System, Restraint System Other Systems: Emission Control System, Body (Interior and Exterior), Heating, Ventilation, Air Conditioning (HVAC) Procedures Included General Procedures: Step-by-step repair instructions, troubleshooting guides, diagnostic procedures, maintenance schedules Specific Procedures: Engine overhaul, transmission repair, brake system servicing, suspension component replacement, electrical diagnostics, HVAC system servicing, bodywork repairs Wiring Schematics: Comprehensive wiring diagrams for all electrical systems Technical Depth Diagnostic Capabilities: Advanced diagnostics and troubleshooting for all major systems Repair Scope: Complete repair and overhaul procedures, from basic maintenance to major component replacement Documentation Type: Diagrams, illustrations, wiring schematics, technical specifications Diagnostic Tools: Information on diagnostic fault codes (DTCs) and recommended diagnostic tools (e.g., Lexia-3, PP2000) 📊 Manual Specifications File Format Digital Features: Searchable text, hyperlinked sections (typical for well-produced PDFs) Print Quality Printability: Yes, all pages are printable Binding Type Physical Format Analogy: Professional workshop manual binding (spiral or perfect bound if printed) Paper Type Print Media Analogy: Durable paper stock suitable for garage/workshop environments (if printed) ⚙️ Engine Specifications Primary Engine Engine Families: EW (petrol) and DW (diesel) engines Performance Typical Petrol Engines: 1.4L (8V/16V), 1.6L (16V), 2.0L (16V) - offering power outputs typically ranging from 75 HP to 138 HP Typical Diesel Engines: 1.4L HDi, 1.6L HDi, 2.0L HDi - offering power outputs typically ranging from 70 HP to 110 HP Fuel System Petrol Fuel Delivery: Multi-point fuel injection (MPI), often with electronic throttle control Diesel Fuel Delivery: Common Rail Direct Injection (CRDi) for HDi engines Engine Mechanical System Engine Layout: Inline-4 cylinder, transversely mounted Emission Control System Emission Standards: Euro 3, Euro 4 (depending on engine and year) 🔧 Transmission Standard Manual Transmission: Manual Transaxle (e.g., BE4/MA5 variants) with 5-speed configuration Optional Automatic Transmission: Automatic Transaxle (e.g., AL4 4-speed automatic) Features Clutch Type: Hydraulically operated single dry plate clutch 📐 Dimensions Exterior Body Styles: Hatchback (3-door and 5-door), Station Wagon (SW), Coupe Cabriolet (CC) Length Approx: 4250-4300 mm (Hatchback/SW), 4440 mm (CC) Wheelbase Approx: 2610 mm Weights Curb Weight Range: 1300-1500 kg (depending on body style and engine) 🛡️ Safety Features Ratings Euro Ncap Rating: 5 Stars (achieved by early models, indicative of good structural integrity) Active Features Braking System: Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Emergency Brake Assist (EBA) Passive Features Airbags: Driver, passenger, side, and curtain airbags (depending on trim level and year) Seatbelts: Pre-tensioned seatbelts with load limiters 💡 Technology Features Infotainment Audio System: Factory-installed CD/MP3 player with steering wheel controls, optional JBL sound system Driver Assistance Cruise Control: Available on higher trim levels Parking Sensors: Optional rear parking sensors Connectivity Bluetooth: Optional Bluetooth hands-free kit (often a dealer-fitted accessory or part of upgraded infotainment) 🔧 Maintenance Service Intervals Oil Change Interval: Typically 15,000 km or 1 year, whichever comes first (or variable based on driving conditions and specific engine variant) Timing Belt Replacement: Intervals vary by engine. Petrol engines (e.g., EW10) often around 120,000 km or 5-6 years. HDi diesel engines may use timing chains or have different belt intervals. Fluid Specifications Engine Oil Specification: Varies by engine. Common specifications include PSA B71 2294 (e.g., 5W-40), PSA B71 2312 (e.g., 0W-30 for modern HDi), or ACEA A3/B4, A5/B5 compliant oils. Coolant Specification: Peugeot Coolant/Antifreeze AFNOR R 15-601 (typically blue or purple ethylene glycol based) Brake Fluid Specification: DOT 4 Transmission Fluid Specification Manual: API GL-4 or GL-5, SAE 75W-80 (e.g., Total Transmission Syn FE 75W80) Transmission Fluid Specification Automatic: Specific ATF for AL4 gearbox (e.g., LT71141, ATF 4HP20) Known Issues Common Petrol Engine Issue: Ignition coil failures, oil consumption (especially on earlier EW10 engines), potential valve seal wear Common Diesel Engine Issue: DPF (Diesel Particulate Filter) clogging (especially on earlier systems), injector issues, turbocharger problems Common Transmission Issue: JM/AL4 automatic gearbox issues (e.g., solenoid failures, jerky shifting); manual...
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Peugeot 307 2001-2008 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Peugeot
Model:
307
Generation
Generation Code:
T5
Codes
Platform:
PSA EW/DW Platform
👋 Introduction
Market Position
Target Audience:
Independent mechanics, DIY enthusiasts with basic to advanced mechanical skills, car owners seeking informed communication with technicians
Competitive Analysis
Manual Advantage:
Provides dealer-level repair information, vehicle-specific rather than generic, cost-saving potential for owners
Key Features
Content Quality:
Accurate, clear, and concise text combined with detailed illustrations and diagrams
Usability:
Easy-to-follow, step-by-step instructions suitable for various skill levels
📋 Manual Details
Coverage Areas
Model Years:
2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008
Page Count
Estimated Page Count:
Extensive (Typical workshop manuals for this era are hundreds to over a thousand pages)
Manual Type
Manual Type:
Service Repair Workshop Manual
Language
Language:
English
Format
File Format:
PDF
Compatibility:
Compatible with Windows and Mac operating systems
Software Requirement:
Adobe Acrobat Reader or compatible PDF viewer
📖 Manual Coverage
Systems Covered
Mechanical Systems:
Engine Mechanical, Fuel System, Clutch System, Manual Transaxle System, Automatic Transaxle System, Driveshaft and Axle, Suspension System, Steering System, Brake System
Electrical Systems:
Engine Electrical System, Body Electrical System, Restraint System
Other Systems:
Emission Control System, Body (Interior and Exterior), Heating, Ventilation, Air Conditioning (HVAC)
Procedures Included
General Procedures:
Step-by-step repair instructions, troubleshooting guides, diagnostic procedures, maintenance schedules
Specific Procedures:
Engine overhaul, transmission repair, brake system servicing, suspension component replacement, electrical diagnostics, HVAC system servicing, bodywork repairs
Wiring Schematics:
Comprehensive wiring diagrams for all electrical systems
Technical Depth
Diagnostic Capabilities:
Advanced diagnostics and troubleshooting for all major systems
Repair Scope:
Complete repair and overhaul procedures, from basic maintenance to major component replacement
Documentation Type:
Diagrams, illustrations, wiring schematics, technical specifications
Diagnostic Tools:
Information on diagnostic fault codes (DTCs) and recommended diagnostic tools (e.g., Lexia-3, PP2000)
📊 Manual Specifications
File Format
Digital Features:
Searchable text, hyperlinked sections (typical for well-produced PDFs)
Print Quality
Printability:
Yes, all pages are printable
Binding Type
Physical Format Analogy:
Professional workshop manual binding (spiral or perfect bound if printed)
Paper Type
Print Media Analogy:
Durable paper stock suitable for garage/workshop environments (if printed)
⚙️ Engine Specifications
Primary Engine
Engine Families:
EW (petrol) and DW (diesel) engines
Performance
Typical Petrol Engines:
1.4L (8V/16V), 1.6L (16V), 2.0L (16V) - offering power outputs typically ranging from 75 HP to 138 HP
Typical Diesel Engines:
1.4L HDi, 1.6L HDi, 2.0L HDi - offering power outputs typically ranging from 70 HP to 110 HP
Fuel System
Petrol Fuel Delivery:
Multi-point fuel injection (MPI), often with electronic throttle control
Diesel Fuel Delivery:
Common Rail Direct Injection (CRDi) for HDi engines
Engine Mechanical System
Engine Layout:
Inline-4 cylinder, transversely mounted
Emission Control System
Emission Standards:
Euro 3, Euro 4 (depending on engine and year)
🔧 Transmission
Standard
Manual Transmission:
Manual Transaxle (e.g., BE4/MA5 variants) with 5-speed configuration
Optional
Automatic Transmission:
Automatic Transaxle (e.g., AL4 4-speed automatic)
Features
Clutch Type:
Hydraulically operated single dry plate clutch
📐 Dimensions
Exterior
Body Styles:
Hatchback (3-door and 5-door), Station Wagon (SW), Coupe Cabriolet (CC)
Length Approx:
4250-4300 mm (Hatchback/SW), 4440 mm (CC)
Wheelbase Approx:
2610 mm
Weights
Curb Weight Range:
1300-1500 kg (depending on body style and engine)
🛡️ Safety Features
Ratings
Euro Ncap Rating:
5 Stars (achieved by early models, indicative of good structural integrity)
Active Features
Braking System:
Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Emergency Brake Assist (EBA)
Passive Features
Airbags:
Driver, passenger, side, and curtain airbags (depending on trim level and year)
Seatbelts:
Pre-tensioned seatbelts with load limiters
💡 Technology Features
Infotainment
Audio System:
Factory-installed CD/MP3 player with steering wheel controls, optional JBL sound system
Driver Assistance
Cruise Control:
Available on higher trim levels
Parking Sensors:
Optional rear parking sensors
Connectivity
Bluetooth:
Optional Bluetooth hands-free kit (often a dealer-fitted accessory or part of upgraded infotainment)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 15,000 km or 1 year, whichever comes first (or variable based on driving conditions and specific engine variant)
Timing Belt Replacement:
Intervals vary by engine. Petrol engines (e.g., EW10) often around 120,000 km or 5-6 years. HDi diesel engines may use timing chains or have different belt intervals.
Fluid Specifications
Engine Oil Specification:
Varies by engine. Common specifications include PSA B71 2294 (e.g., 5W-40), PSA B71 2312 (e.g., 0W-30 for modern HDi), or ACEA A3/B4, A5/B5 compliant oils.
Coolant Specification:
Peugeot Coolant/Antifreeze AFNOR R 15-601 (typically blue or purple ethylene glycol based)
Brake Fluid Specification:
DOT 4
Transmission Fluid Specification Manual:
API GL-4 or GL-5, SAE 75W-80 (e.g., Total Transmission Syn FE 75W80)
Transmission Fluid Specification Automatic:
Specific ATF for AL4 gearbox (e.g., LT71141, ATF 4HP20)
Known Issues
Common Petrol Engine Issue:
Ignition coil failures, oil consumption (especially on earlier EW10 engines), potential valve seal wear
Common Diesel Engine Issue:
DPF (Diesel Particulate Filter) clogging (especially on earlier systems), injector issues, turbocharger problems
Common Transmission Issue:
JM/AL4 automatic gearbox issues (e.g., solenoid failures, jerky shifting); manual clutch wear
Common Electrical Issue:
BSI (Body System Interface) module problems, wiring harness issues, sensor failures
Common Suspension Issue:
Front suspension wear (e.g., ball joints, drop links), rear axle beam issues
Common Body Issue:
Water ingress into cabin (door seals, sunroof drains), tailgate lock issues
📚 Vehicle History
Brand Heritage
Parent Company:
PSA Peugeot Citroën
Model Evolution
Introduction Year:
2001
Facelift Year:
2005 (significant exterior and interior updates)
Body Style Introduction:
Coupe Cabriolet (CC) variant introduced later in the model cycle.
Production
Production Locations:
Primarily France (Sochaux plant), also assembled in other PSA facilities
🏆 Awards & Recognition
Recognitions
European Car Of The Year:
2002 European Car of the Year award
Ratings
Safety Award Details:
Achieved a 5-star Euro NCAP safety rating, demonstrating strong occupant protection for its time.
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