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Peugeot 309 1985-1997 WSM Service Manual Repair

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🏷️ Basic Information Identification Make: Peugeot Model: 309 Production Years Covered: 1985-1997 👋 Introduction Market Market Position: The Peugeot 309 was a significant model for Peugeot, occupying the compact family car segment. It aimed to offer a blend of practicality, comfort, and driving dynamics, competing with established European hatchbacks. Competition Competitive Analysis: Competed against models like the Ford Escort, Volkswagen Golf, Vauxhall Astra/Opel Kadett, Renault 9/11, and Fiat Tipo during its production run. Features Key Features: Known for its distinctive styling, comfortable ride, and a range of efficient petrol and diesel engines. The design was a departure for Peugeot, featuring a more angular appearance compared to previous models. Model Description Model Description: The Peugeot 309 is a compact family car produced by the French manufacturer Peugeot. It was designed by Paul Bracq and introduced in October 1985. It succeeded the rear-wheel drive Peugeot 305 and was built on a shared platform with the Talbot Horizon. It was available in hatchback body styles. Design Philosophy Design Highlights: The 309's design was characterized by a relatively aerodynamic profile for its time, with a distinctive rear end featuring a sloping tailgate and integrated spoiler on some models. Interior design emphasized driver ergonomics and comfort. 📋 Manual Details Coverage Coverage Areas: All services and repairs, routine maintenance Detailed Coverage: Comprehensive coverage for engine mechanicals, engine management, fuel and emission systems, cooling, exhaust, electrical systems, transmission, drivetrain, steering, suspension, brakes, body, and HVAC. Format Manual Type: Workshop Service Manual (WSM) / Service Repair Manual Language: English File Format: PDF Delivery: Instant Download Requirements Software Requirements: Adobe PDF Reader Compatibility: All Versions of Windows & Mac Content Type Content Type: Service Repair Manual 📖 Manual Coverage Systems Systems Covered: Engine, Transmission, Fuel System, Cooling System, Exhaust System, Ignition System, Braking System, Steering System, Suspension System, Electrical System (including wiring diagrams), Bodywork, Interior, HVAC, Diagnostic Procedures, Lubrication, Maintenance Schedules. Electrical Systems Covered: Full wiring diagrams for lighting, ignition, starting, charging, fuel injection, instrument cluster, heating and ventilation, power windows, central locking, and all other electrical circuits. Includes troubleshooting for electrical faults. Body And Chassis: Covers body panel removal and installation, chassis lubrication, rust prevention, door and window mechanisms, interior trim, and seat adjustments. Procedures Procedures Included: Engine overhaul procedures (including piston ring replacement, valve seat grinding), gearbox rebuilds, complete brake system bleeding and overhaul, steering rack replacement, suspension strut replacement, bodywork alignment, dashboard removal for access to components, climate control system servicing, diagnostic fault code interpretation (where applicable). Engine Tuning: Includes information on ignition timing adjustment, carburettor balancing and adjustment, and fuel injection system settings for optimal performance and emissions. Troubleshooting Methodology: Provides a systematic approach to diagnosing problems, starting with symptoms and leading to specific tests and component checks. Depth Technical Depth: In-depth, professional quality, comprehensive coverage for all repair jobs, from routine maintenance to complex overhauls. Includes detailed explanations, illustrations, and diagnostic information. Technical Areas Technical Areas Covered: Detailed diagnostics for all engine types, gearbox repairs (manual and automatic), clutch system, fuel injection and carburettor systems, ignition timing, engine management systems, cooling system components (radiator, pump, thermostat), lubrication system (oil pump, oil filter), exhaust system maintenance and repair, brake system components (discs, pads, calipers, lines), ABS (if equipped), power steering system, suspension components (shock absorbers, springs, bushings), wheel alignment, body panel repair and replacement, interior trim removal and fitting, HVAC system troubleshooting, lighting systems, dashboard instruments, battery and charging system, starter motor, wiring diagrams for all electrical circuits. Diagnostics Diagnostic Procedures: Includes procedures for diagnosing engine performance issues, electrical faults, and mechanical component failures. May cover basic OBD-I fault code retrieval for applicable models/years. 📊 Manual Specifications Print Print Quality: Full Printable Physical Binding Type: Digital Download (Printable Pages) Paper Type: Not Applicable (Digital PDF) Searchability Text Searchable: Likely searchable if professionally produced PDF, allowing for quick information retrieval. ⚙️ Engine Specifications Primary Primary Engine Variants: The Peugeot 309 was offered with a variety of engine options throughout its life. Common petrol engines included: 1.1L (1124cc) TU1, 1.3L (1360cc) ET3, 1.4L (1360cc) TU3, 1.6L (1581cc) XU5, 1.9L (1905cc) XU9 (including GTI versions), and 2.0L (1998cc) XU10J4 (GTI 16V). Diesel options included: 1.9L (1905cc) XUD7 and 1.9L (1905cc) XUD9 (turbocharged variants available). Performance Performance Highlights: Performance varied significantly by engine. The standard models offered adequate performance for everyday driving, while the GTI and GTI 16V variants provided sporty performance, with the GTI 16V achieving 0-60 mph in under 8 seconds. Peak Horsepower: Ranges from approximately 65 hp (1.1L) to 160 hp (2.0L GTI 16V). Peak Torque: Varies widely by engine, with larger displacement engines and performance variants producing significantly more torque. Fuel System Fuel System Types: Carburettor (early models and smaller engines), Bosch L-Jetronic or K-Jetronic fuel injection (later models and performance variants), Diesel indirect injection. Diesel Injection System: Indirect injection, typically via Lucas or Bosch...
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Sku: 217124
Collecties: ALL Peugeot

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Peugeot 309 1985-1997 WSM Service Manual Repair
🏷️ Basic Information
Identification
Make:
Peugeot
Model:
309
Production Years Covered:
1985-1997
👋 Introduction
Market
Market Position:
The Peugeot 309 was a significant model for Peugeot, occupying the compact family car segment. It aimed to offer a blend of practicality, comfort, and driving dynamics, competing with established European hatchbacks.
Competition
Competitive Analysis:
Competed against models like the Ford Escort, Volkswagen Golf, Vauxhall Astra/Opel Kadett, Renault 9/11, and Fiat Tipo during its production run.
Features
Key Features:
Known for its distinctive styling, comfortable ride, and a range of efficient petrol and diesel engines. The design was a departure for Peugeot, featuring a more angular appearance compared to previous models.
Model Description
Model Description:
The Peugeot 309 is a compact family car produced by the French manufacturer Peugeot. It was designed by Paul Bracq and introduced in October 1985. It succeeded the rear-wheel drive Peugeot 305 and was built on a shared platform with the Talbot Horizon. It was available in hatchback body styles.
Design Philosophy
Design Highlights:
The 309's design was characterized by a relatively aerodynamic profile for its time, with a distinctive rear end featuring a sloping tailgate and integrated spoiler on some models. Interior design emphasized driver ergonomics and comfort.
📋 Manual Details
Coverage
Coverage Areas:
All services and repairs, routine maintenance
Detailed Coverage:
Comprehensive coverage for engine mechanicals, engine management, fuel and emission systems, cooling, exhaust, electrical systems, transmission, drivetrain, steering, suspension, brakes, body, and HVAC.
Format
Manual Type:
Workshop Service Manual (WSM) / Service Repair Manual
Language:
English
File Format:
PDF
Delivery:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader
Compatibility:
All Versions of Windows & Mac
Content Type
Content Type:
Service Repair Manual
📖 Manual Coverage
Systems
Systems Covered:
Engine, Transmission, Fuel System, Cooling System, Exhaust System, Ignition System, Braking System, Steering System, Suspension System, Electrical System (including wiring diagrams), Bodywork, Interior, HVAC, Diagnostic Procedures, Lubrication, Maintenance Schedules.
Electrical Systems Covered:
Full wiring diagrams for lighting, ignition, starting, charging, fuel injection, instrument cluster, heating and ventilation, power windows, central locking, and all other electrical circuits. Includes troubleshooting for electrical faults.
Body And Chassis:
Covers body panel removal and installation, chassis lubrication, rust prevention, door and window mechanisms, interior trim, and seat adjustments.
Procedures
Procedures Included:
Engine overhaul procedures (including piston ring replacement, valve seat grinding), gearbox rebuilds, complete brake system bleeding and overhaul, steering rack replacement, suspension strut replacement, bodywork alignment, dashboard removal for access to components, climate control system servicing, diagnostic fault code interpretation (where applicable).
Engine Tuning:
Includes information on ignition timing adjustment, carburettor balancing and adjustment, and fuel injection system settings for optimal performance and emissions.
Troubleshooting Methodology:
Provides a systematic approach to diagnosing problems, starting with symptoms and leading to specific tests and component checks.
Depth
Technical Depth:
In-depth, professional quality, comprehensive coverage for all repair jobs, from routine maintenance to complex overhauls. Includes detailed explanations, illustrations, and diagnostic information.
Technical Areas
Technical Areas Covered:
Detailed diagnostics for all engine types, gearbox repairs (manual and automatic), clutch system, fuel injection and carburettor systems, ignition timing, engine management systems, cooling system components (radiator, pump, thermostat), lubrication system (oil pump, oil filter), exhaust system maintenance and repair, brake system components (discs, pads, calipers, lines), ABS (if equipped), power steering system, suspension components (shock absorbers, springs, bushings), wheel alignment, body panel repair and replacement, interior trim removal and fitting, HVAC system troubleshooting, lighting systems, dashboard instruments, battery and charging system, starter motor, wiring diagrams for all electrical circuits.
Diagnostics
Diagnostic Procedures:
Includes procedures for diagnosing engine performance issues, electrical faults, and mechanical component failures. May cover basic OBD-I fault code retrieval for applicable models/years.
📊 Manual Specifications
Print
Print Quality:
Full Printable
Physical
Binding Type:
Digital Download (Printable Pages)
Paper Type:
Not Applicable (Digital PDF)
Searchability
Text Searchable:
Likely searchable if professionally produced PDF, allowing for quick information retrieval.
⚙️ Engine Specifications
Primary
Primary Engine Variants:
The Peugeot 309 was offered with a variety of engine options throughout its life. Common petrol engines included: 1.1L (1124cc) TU1, 1.3L (1360cc) ET3, 1.4L (1360cc) TU3, 1.6L (1581cc) XU5, 1.9L (1905cc) XU9 (including GTI versions), and 2.0L (1998cc) XU10J4 (GTI 16V). Diesel options included: 1.9L (1905cc) XUD7 and 1.9L (1905cc) XUD9 (turbocharged variants available).
Performance
Performance Highlights:
Performance varied significantly by engine. The standard models offered adequate performance for everyday driving, while the GTI and GTI 16V variants provided sporty performance, with the GTI 16V achieving 0-60 mph in under 8 seconds.
Peak Horsepower:
Ranges from approximately 65 hp (1.1L) to 160 hp (2.0L GTI 16V).
Peak Torque:
Varies widely by engine, with larger displacement engines and performance variants producing significantly more torque.
Fuel System
Fuel System Types:
Carburettor (early models and smaller engines), Bosch L-Jetronic or K-Jetronic fuel injection (later models and performance variants), Diesel indirect injection.
Diesel Injection System:
Indirect injection, typically via Lucas or Bosch pumps.
Engine Codes
Common Engine Codes:
TU1M, TU3MC, TU3S, XU5M, XU5JA, XU9J2, XU9J4 (for GTI), XU10J4 (for GTI 16V), XUD7, XUD9, XUD9TE. Engine codes are crucial for identifying specific engine variants and their associated maintenance requirements.
Engine Types
Engine Configurations:
Inline-4 cylinder (petrol and diesel)
🔧 Transmission
Standard
Standard Transmission:
Typically a 5-speed manual transmission. Early models and some lower trims may have had 4-speed manual options.
Optional
Optional Transmission:
Some models were available with an automatic transmission, typically a 3-speed unit.
Features
Transmission Features:
Manual transmissions provided a direct feel, while automatics offered convenience. Gear ratios were optimized for a balance of performance and economy depending on the engine.
📐 Dimensions
Exterior
Body Styles:
Primarily offered as a 3-door and 5-door hatchback. A limited production coupé version, the Peugeot 309 GT, was also produced.
Wheelbase:
Approximately 2550 mm (100.4 inches)
Length:
Approximately 4050 mm (159.4 inches)
Width:
Approximately 1670 mm (65.7 inches)
Height:
Approximately 1390 mm (54.7 inches)
Weights
Curb Weight:
Curb weight varied significantly by model and engine, generally ranging from approximately 950 kg to 1200 kg.
Gross Vehicle Weight Rating:
Varies by model, typically around 1400-1600 kg. Consult the manual for specific ratings.
🛡️ Safety Features
Passive Features
Passive Safety Features:
Seat belts (front and rear), crumple zones, safety glass, padded interior surfaces. Later models may have incorporated more advanced safety structures.
Active Features
Active Safety Features:
Disc brakes front, drum brakes rear (or discs all around on performance models). Power assisted steering on many models. Anti-lock Braking System (ABS) was an option on some higher-specification models.
💡 Technology Features
Infotainment
Infotainment Features:
Basic radio and cassette player systems. Later models may have offered more advanced stereo options. Speaker placement and quality varied by trim level.
Driver Assistance
Driver Assistance Systems:
Limited by modern standards. ABS was optional on some models. Power steering was available on many variants.
🔧 Maintenance
Intervals
Service Intervals:
Typical intervals for oil changes are every 6,000-10,000 miles or 6-12 months. Spark plugs, air filters, and fuel filters would generally be replaced every 20,000-30,000 miles, or as per manual recommendations. Timing belt replacement is critical, typically around 60,000 miles or 4-5 years for petrol engines, and may vary for diesel engines. Consult the manual for exact specifications for each engine variant.
Coolant Change Interval:
Typically every 2-3 years or 30,000-50,000 miles, depending on the coolant type and manufacturer recommendations. Refer to the manual for specifics.
Fluids
Fluid Specifications:
Engine oil: Varies by engine, typically 5W-30, 10W-40, or 15W-40 API SF/SG or higher. Coolant: Ethylene glycol based antifreeze mixture (e.g., 50/50 with distilled water). Brake Fluid: DOT 3 or DOT 4. Transmission Fluid: Manual gearboxes typically use GL-4 gear oil (e.g., 75W-90). Automatic transmissions require specific ATF fluid (e.g., Dexron II/III). Power steering fluid: Peugeot specific hydraulic fluid or equivalent (e.g., LHM for certain steering systems). Always refer to the manual for precise fluid types and capacities.
Issues
Common Issues:
Potential common issues can include aging electrical components (corroded connectors, failing relays), wear in suspension bushings, exhaust system corrosion, clutch wear, and cooling system leaks. Petrol injection systems on some models may require periodic cleaning or adjustment. Rust can be a concern in specific areas depending on climate and care. Diesel engines are generally robust but can suffer from glow plug issues or injector pump problems if neglected.
Capacities
Engine Oil Capacity:
Varies by engine, typically between 3.5 to 5.0 liters. Consult the manual for precise figures for each specific engine.
Specifications
Spark Plug Gap:
Typically around 0.8mm to 1.0mm, depending on the specific spark plug type and engine. Refer to the manual for OEM specifications.
Tire Pressure:
Varies by tire size and load. Typically ranges from 28-32 PSI (2.0-2.2 bar) for standard tires. Consult the vehicle's placard or the manual for exact pressures.
Brake Fluid Type:
DOT 3 or DOT 4
Transmission Fluid Type:
Manual: GL-4 Gear Oil 75W-90. Automatic: ATF Dexron II/III or equivalent. Consult manual for exact specification.
Engine Oil Viscosity:
Common viscosities include 5W-30, 10W-40, 15W-40. Always use the viscosity recommended for your climate and engine. API service classification is also critical (e.g., SF, SG, SH).
📚 Vehicle History
Brand
Brand Heritage:
Peugeot, a French automotive manufacturer with a long history dating back to the late 19th century, is known for producing a range of vehicles from small city cars to executive saloons and sports cars, often emphasizing driving pleasure and design.
Evolution
Model Evolution:
The 309 replaced the Peugeot 305 and was positioned between the smaller 205 and the larger 405. It was notable for being one of the few Peugeot models not to use a numerical designation with a '0' in the middle (though it was originally intended to be part of the new '0' numbering system, it retained the '309' designation for market reasons). It received minor styling updates and feature enhancements throughout its production life.
Production
Manufacturing Locations:
Primarily manufactured at Peugeot's Poissy factory in France.
Production Period:
1985-1997
Production End Year:
1997
Generation
Generation Identifier:
Type 309 (first and only generation)
Model Introduction
Introduction Year:
1985
Model Evolution
Facelifts And Updates:
The 309 underwent minor styling revisions, notably in 1988, which included updated bumpers, grille, and interior trim. Engine options were also progressively updated to meet emissions standards.
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