🏷️ Basic Information Identification Make: Peugeot Model: 406 Model Year: 1996-1997 👋 Introduction Market Position Target Audience: Technicians, mechanics, car owners, enthusiasts Key Features Instant Access: Digital download for immediate use Price Point: Low price, high value Completeness: Official full complete factory service repair manual Support: Customer support for download or content concerns 📋 Manual Details Coverage Areas Manual Type: Factory Service Repair Manual Language: English Format: PDF Page Count: Hundreds or thousands of pages (printable) 📖 Manual Coverage Systems Covered General Maintenance: Included Troubleshooting: Included Engine Service Repair: Included Transmission Service Repair: Included Brake System: Included Wiring Diagrams: Included Electrical System: Included Suspension: Included Periodic Lubrication: Included Steering: Included Cooling System: Included Fuel Injection Fuel System: Included Emission System: Included Heater Air Conditioning: Included Engine Control System: Included Chassis Body: Included Restraint System: Included Interior: Included Differential Drive: Included Axle: Included Exhaust System: Included Steering And Suspension: Included Tyre Rotation: Included Lights: Included Procedures Included Repair Procedures: Comprehensive repair instructions for all covered systems Diagnostic Procedures: Detailed troubleshooting steps and diagnostic charts Maintenance Procedures: Scheduled maintenance tasks, fluid changes, filter replacements Technical Data Information: Datasheets, circuits, diagrams Engine Rebuild: Instructions for engine disassembly, inspection, and reassembly. Transmission Overhaul: Detailed steps for transmission disassembly and rebuild. Body Repair: Guidance on body panel replacement, alignment, and welding procedures. Technical Depth Depth Of Coverage: Complete factory level information for technicians and enthusiasts Diagnostic Charts: Systematic diagnostic flowcharts for common faults. Torque Specifications: Detailed torque values for all critical fasteners. Special Tools: Identification and usage of any specialized tools required for repairs. 📊 Manual Specifications File Format File Type: PDF Print Quality: High Quality Printable Searchable: Likely searchable if OCR'd PDF Compression: May require unzipper for larger manuals Binding Type Binding: Digital (PDF) - no physical binding type applies. Paper Type Paper Quality: N/A (Digital format), but printable at high quality. ⚙️ Engine Specifications Primary Engine Engine Variants: The manual likely covers multiple engine options for the 406, including petrol (e.g., XU7JP, XU10J2, XU10J4) and diesel (e.g., XUD9, XUD11) variants common in the 1996-1997 period. Engine Displacement Range: Common displacements for the 406 include 1.8L (1761cc), 2.0L (1997cc, 1998cc), and 2.1L (2088cc diesel), and 2.0L HDI (1997cc diesel). Performance Horsepower Range: Likely ranges from 70 hp (diesel) to 135 hp (petrol) or higher depending on engine type. Torque Specifications: Specific torque figures for various engine components would be detailed. Engine Power Range: Petrol engines typically range from 90 PS to 135 PS. Diesel engines range from 70 PS to 109 PS. Fuel System Fuel Injection: Details on Bosch Motronic, Lucas/Delphi injection systems, or similar for petrol engines. Diesel Injection: Information on indirect (IDI) or direct injection (HDI) systems for diesel variants. 🔧 Transmission Standard Transmission Types: Likely covers manual transmissions (e.g., BE3, ML5C) and automatic transmissions (e.g., ZF 4HP20). Optional Gear Ratios: Detailed gear ratios for different transmission options. Features Transmission Fluid: Specifications for automatic transmission fluid (ATF) and manual gearbox oil. Clutch Service: Procedures for clutch replacement and adjustment. 📐 Dimensions Exterior Body Styles: Likely covers Sedan, Estate (SW), and Coupe variants of the Peugeot 406. Wheelbase: Approximately 2700 mm. Track Width: Front: ~1490 mm, Rear: ~1470 mm (varies slightly by model). Weights Curb Weight: Curb weights vary by engine and body style, expected range for 406: ~1250 kg to ~1500 kg. 🛡️ Safety Features Ratings Euro Ncap Rating: The 406 received a 3-star Euro NCAP rating for adult occupant protection in early tests, details on specific tests may be within the manual's scope. Active Features ABS: Information on Anti-lock Braking System operation and diagnosis. Passive Features Airbags: Details on airbag systems, deployment, and replacement procedures. Seatbelts: Information on seatbelt pre-tensioners and adjustment mechanisms. 💡 Technology Features Infotainment Audio System: Details on factory radio/CD player systems and speaker configurations. Driver Assistance Cruise Control: Information on the operation and service of optional cruise control systems. Connectivity Diagnostic Port: Information on the OBD-II or equivalent diagnostic connector location and communication protocols. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 10,000-15,000 km or 12 months, depending on driving conditions and oil type used. Timing Belt Replacement: Crucial for petrol engines, typically around 80,000-120,000 km or 5-7 years. Manual will specify exact interval and procedure. Fluid Specifications Engine Oil: Likely specifications for synthetic or semi-synthetic oils, e.g., 5W-40, 10W-40, meeting PSA standards (e.g., ACEA A3/B3). Coolant: Antifreeze/coolant mixture, typically ethylene glycol-based, meeting PSA specifications. Brake Fluid: DOT 4 brake fluid is standard for this era. Power Steering Fluid: Specific hydraulic fluid type as per PSA recommendations. Gearbox Oil: Manual transmission oil, likely 75W-80 or 75W-90 GL-4/GL-5 specified. Known Issues Common Failures: Potential issues covered may include suspension component wear (e.g., wishbone bushings), electrical gremlins, exhaust system corrosion, and starter motor problems. Ignition Coil Failure: More prevalent on some petrol engines of this period. Engine Misfires: Potential...