🏷️ Basic Information Identification Make: Peugeot Model: 406 Year: 1996 Generation Generation Code: D8/D9 Codes Chassis Code: D81 (early models) 👋 Introduction Market Position Segment: Mid-size family car / executive car Competitive Analysis Key Competitors 1996: Ford Mondeo, Opel/Vauxhall Vectra, Volkswagen Passat, Renault Laguna, BMW 3 Series (E36) Key Features Design Philosophy: Emphasis on comfort, ride quality, and elegant styling, reflecting Peugeot's traditional strengths Vehicle Purpose: Versatile vehicle suitable for family transport, executive commuting, and long-distance touring 📋 Manual Details Coverage Areas Covered Models: All Peugeot 406 variants for the 1996 model year Page Count Estimated Page Count: N/A (digital download) Manual Type Type: Service and Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Service Repair: Detailed procedures for all engine variants Transmission Service Repair: Manual and Automatic transmission overhaul and repair Brake System: Front and rear brake systems, including ABS Wiring Diagram: Comprehensive electrical schematics and wiring diagrams Electrical System: Diagnosis and repair of all electrical components and circuits Suspension: Front and rear suspension components, alignment, and geometry Steering: Power steering system, steering rack, and linkage Cooling System: Radiator, water pump, thermostat, and cooling fan Fuel Injection Fuel System: Fuel pump, injectors, fuel filter, and ECU control Emission System: Catalytic converter, lambda sensors, and emission control components Engine Control System: ECU diagnostics, sensors, and actuators Chassis Body: Body repair, panel replacement, chassis alignment Restraint System: Airbag system, seat belts, and SRS components Axle: Front and rear axle components, driveshafts Procedures Included General Maintenance: Oil changes, filter replacements, fluid checks Troubleshooting: Diagnostic procedures for common and uncommon faults Periodic Lubrication: Lubrication points and schedules Technical Depth Depth: Comprehensive; covers routine maintenance to major component overhaul and diagnostics 📊 Manual Specifications File Format Compatibility: Windows and Mac compatible Software Requirements: Adobe PDF Reader, WinZip Print Quality Quality: N/A (digital download, quality depends on user's printer if printed) Binding Type Binding: N/A (digital download) Paper Type Paper: N/A (digital download) ⚙️ Engine Specifications Primary Engine Engine Code 1996 Common: XU7JP (1.8L 8-valve SOHC), XU10J2 (2.0L 8-valve SOHC), XU10J4 (2.0L 16-valve DOHC - GTi) Displacement 1.8L: 1761 cc Power 1.8L: approx. 90 PS (66 kW; 89 hp) Displacement 2.0L 8V: 1998 cc Power 2.0L 8V: approx. 110 PS (81 kW; 108 hp) Displacement 2.0L 16V Gti: 1998 cc Power 2.0L 16V Gti: approx. 135 PS (99 kW; 133 hp) Performance 0 60 Mph 1.8L: Approx. 11.5-12.5 seconds (varies) 0 60 Mph 2.0L 8V: Approx. 10.5-11.5 seconds (varies) 0 60 Mph 2.0L 16V Gti: Approx. 9.5-10.5 seconds (varies) Fuel System Fuel Delivery: Multi-point fuel injection (MPI) Fuel Type: Unleaded Petrol (Gasoline) Required Octane Rating: RON 95 (or higher) 🔧 Transmission Standard Standard Transmission Type: 5-speed Manual Optional Optional Transmission Type: 4-speed Automatic (AL4 for later models, but likely DP0 or equivalent for 1996) Features Automatic Transmission Features: Electronically controlled, potentially with sport/economy modes depending on specification 📐 Dimensions Exterior Length: Approx. 4605 mm (181.3 in) Width: Approx. 1740 mm (68.5 in) Height: Approx. 1420 mm (55.9 in) Wheelbase: Approx. 2700 mm (106.3 in) Weights Curb Weight 1.8L: Approx. 1280 kg (2822 lbs) Curb Weight 2.0L: Approx. 1300-1350 kg (2866-2976 lbs) Cargo Luggage Capacity: Approx. 450-480 liters (15.9-16.9 cu ft), varies with body style (Saloon, Estate) 🛡️ Safety Features Ratings Euro Ncap Rating Era: Euro NCAP testing commenced later; 406 generally performed well for its era, but specific 1996 ratings are scarce. Safety features were competitive for the time. Active Features ABS: Standard on most higher trims and optional on others Traction Control: Optional on certain engine variants Passive Features Airbags: Driver and front passenger airbags standard on many models, side airbags optional later in the generation Seatbelts: Pre-tensioning front seatbelts Crumple Zones: Designed with advanced crumple zones for energy absorption 💡 Technology Features Infotainment Audio System 1996: Factory fitted radio-cassette player, optional CD player, basic speaker setup Driver Assistance Cruise Control: Optional on higher-spec models Connectivity Early Connectivity: Limited; primarily analogue systems, no integrated Bluetooth or advanced telematics. 🔧 Maintenance Service Intervals Oil Change Interval Petrol: Typically every 10,000 - 15,000 km (6,000 - 9,000 miles) or 12 months Timing Belt Replacement: Crucial; typically every 60,000 - 80,000 km (37,000 - 50,000 miles) or 4-5 years for most petrol engines. Check manual for specific engine. Fluid Specifications Engine Oil Type Petrol 1.8 2.0: API SG/SH or ACEA A2-96/A3-96, SAE 10W-40 or 5W-40 depending on climate. Refer to manual for exact specification. Coolant Type: Antifreeze/Coolant, typically ethylene glycol based, 50/50 mix with distilled water. Specific Peugeot coolant may be recommended. Brake Fluid Type: DOT 3 or DOT 4 Power Steering Fluid Type: ES-SO M2C195-A or equivalent (often ATF Dexron II/III compatible) Known Issues Common Electrical Faults: Wiring loom issues, faulty window regulators, ABS sensor failures, dashboard warning light illumination Common Engine Issues: Timing belt failure (if not replaced...