PEUGEOT 504 Workshop Factory Service Repair Manual
Normale prijs
$133.00
Aanbiedingsprijs
$133.00
Normale prijs
Eenheidsprijs
/ per
Aanbieding
Uitverkocht
🏷️ Basic Information Identification Make: Peugeot Model: 504 👋 Introduction Market Position Positioning: Peugeot's flagship sedan during its production run, known for durability, comfort, and a robust chassis. Aimed at mid-to-upper-market segments. Competitive Analysis Competitors: Competed with vehicles like the Ford Cortina/Taunus, Opel Rekord, Fiat 131 Mirafiori, Volkswagen Passat, and other European sedans of its era. Key Features Design Philosophy: Emphasized comfort, road holding, and reliability, often with Pininfarina styling influence. Durability: Renowned for its robust construction and ability to withstand demanding conditions, particularly the diesel variants in harsh environments. 📋 Manual Details Coverage Areas Covered Regions: Global (designed to meet needs of Peugeot technicians worldwide) Page Count Estimated Page Count: Substantial (typical for factory workshop manuals, often 500+ pages) Manual Type Type: Workshop Factory Service Repair Manual Language Language: Likely English (given 'worldwide technicians', but original may be French; English versions are common for export markets) Format Format: PDF (Scanned version from original book) 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, diagnostics, tuning, fuel system (carburetor/injection depending on variant), ignition system, cooling system, lubrication system. Transmission: Manual and automatic transmission servicing, repair, overhaul, clutch operation and adjustment. Drivetrain: Front-wheel drive system, driveshafts, universal joints, differential servicing. Suspension: Front and rear suspension systems (independent front, de Dion rear axle on some variants), shock absorbers, springs, bushings, alignment procedures. Brakes: Hydraulic brake system, disc and drum brake servicing, brake fluid specifications, bleeding procedures, parking brake system. Steering: Steering gear inspection, adjustment, lubrication, power steering system (if equipped). Electrical: Wiring diagrams, starter motor, alternator, battery system, lighting system, ignition system components, instrumentation, fuses, relays, troubleshooting electrical faults. Bodywork: Body panel repair, door mechanisms, window operation, trim components, rust prevention and repair, underbody protection. Heating And Cooling: HVAC system operation, heater core, ventilation, airflow controls. Procedures Included Maintenance: Scheduled maintenance checks, oil changes, filter replacements, lubrication points, tune-up procedures. Troubleshooting: Diagnostic flowcharts and tables for common issues across all major systems. Repair: Step-by-step repair instructions for all major components and systems, including removal, installation, and adjustment. Overhaul: Detailed procedures for complete disassembly, inspection, and reassembly of engines, transmissions, differentials, and other major assemblies. Specifications And Data: Torque values, clearances, fluid capacities, electrical resistances, tire pressures, alignment angles. Technical Depth Depth: Comprehensive factory-level detail suitable for professional technicians and advanced home mechanics. 📊 Manual Specifications File Format Digital Format: PDF Print Quality Scanning Quality: Average (stated as scanned from original book, clarity may vary) Binding Type Binding Format: N/A (PDF format) Paper Type Original Paper Type: N/A (PDF format) ⚙️ Engine Specifications Primary Engine Engine Variants: Multiple inline-4 gasoline engines (e.g., 1.6L, 1.8L, 2.0L) and robust diesel engines (e.g., 2.1L, 2.3L XD series). Specifics depend on the model year and market. Performance Typical Horsepower: Gasoline engines ranged from approximately 70-105 hp. Diesel engines typically offered 60-70 hp but with significant torque. Typical Torque: Diesel variants were known for strong low-end torque, essential for their durability and intended use. Fuel System Fuel Delivery: Carburetor (Solex, Weber) for gasoline models, diesel direct injection for diesel models. Engine Layout Configuration: Inline-4 cylinder, longitudinally mounted. Cooling System Cooling Type: Water-cooled, thermostatically controlled. 🔧 Transmission Standard Manual Transmission: 4-speed and 5-speed manual transmissions were common. Optional Automatic Transmission: 3-speed automatic transmission (e.g., ZF or BorgWarner derivative) often available as an option. Features Clutch: Single dry plate clutch. Gear Ratios Gear Ratios: Specific ratios vary by engine and transmission type, detailed within the manual. 📐 Dimensions Exterior Body Styles: Sedan (4-door), Estate/Wagon (5-door), Coupe (2-door), Convertible (2-door). Weights Curb Weight: Varies by body style and engine, typically between 1100kg to 1300kg. 🛡️ Safety Features Ratings Crash Safety: Modern safety standards were evolving during its production. Expected to have basic crumple zones and robust passenger cell. Detailed crash test data from original era may be limited or varied by region. Active Features Braking System: Front disc brakes and rear drum brakes standard. Some later or higher-trim models might have had four-wheel discs. Passive Features Seatbelts: Three-point seatbelts likely standard on front seats, lap belts on rear seats in later models. Steering Column: Likely incorporated a collapsible steering column for improved impact protection. 💡 Technology Features Infotainment Radio Options: Basic AM/FM radio, often with a cassette player in later models. Optional with higher trim levels. Speakers: Typically 2 or 4 speakers depending on the trim and year. Driver Assistance ABS: Anti-lock Braking System (ABS) was not standard and only available on some higher-specification models later in its production run. Connectivity Connectivity Features: No modern connectivity features like Bluetooth, USB, or smartphone integration. Focus is on functional vehicle operation. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000-7,500 km (3,000-4,500 miles) or 6-12 months, depending on driving conditions and oil type used. Manual will specify. Tune Up Interval: Spark plug replacement, ignition timing, and carburetor adjustments usually recommended every 20,000-30,000...
Comprehensive factory-level detail suitable for professional technicians and advanced home mechanics.
📊 Manual Specifications
File Format
Digital Format:
PDF
Print Quality
Scanning Quality:
Average (stated as scanned from original book, clarity may vary)
Binding Type
Binding Format:
N/A (PDF format)
Paper Type
Original Paper Type:
N/A (PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Variants:
Multiple inline-4 gasoline engines (e.g., 1.6L, 1.8L, 2.0L) and robust diesel engines (e.g., 2.1L, 2.3L XD series). Specifics depend on the model year and market.
Performance
Typical Horsepower:
Gasoline engines ranged from approximately 70-105 hp. Diesel engines typically offered 60-70 hp but with significant torque.
Typical Torque:
Diesel variants were known for strong low-end torque, essential for their durability and intended use.
Fuel System
Fuel Delivery:
Carburetor (Solex, Weber) for gasoline models, diesel direct injection for diesel models.
Engine Layout
Configuration:
Inline-4 cylinder, longitudinally mounted.
Cooling System
Cooling Type:
Water-cooled, thermostatically controlled.
🔧 Transmission
Standard
Manual Transmission:
4-speed and 5-speed manual transmissions were common.
Optional
Automatic Transmission:
3-speed automatic transmission (e.g., ZF or BorgWarner derivative) often available as an option.
Features
Clutch:
Single dry plate clutch.
Gear Ratios
Gear Ratios:
Specific ratios vary by engine and transmission type, detailed within the manual.
📐 Dimensions
Exterior
Body Styles:
Sedan (4-door), Estate/Wagon (5-door), Coupe (2-door), Convertible (2-door).
Weights
Curb Weight:
Varies by body style and engine, typically between 1100kg to 1300kg.
🛡️ Safety Features
Ratings
Crash Safety:
Modern safety standards were evolving during its production. Expected to have basic crumple zones and robust passenger cell. Detailed crash test data from original era may be limited or varied by region.
Active Features
Braking System:
Front disc brakes and rear drum brakes standard. Some later or higher-trim models might have had four-wheel discs.
Passive Features
Seatbelts:
Three-point seatbelts likely standard on front seats, lap belts on rear seats in later models.
Steering Column:
Likely incorporated a collapsible steering column for improved impact protection.
💡 Technology Features
Infotainment
Radio Options:
Basic AM/FM radio, often with a cassette player in later models. Optional with higher trim levels.
Speakers:
Typically 2 or 4 speakers depending on the trim and year.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was not standard and only available on some higher-specification models later in its production run.
Connectivity
Connectivity Features:
No modern connectivity features like Bluetooth, USB, or smartphone integration. Focus is on functional vehicle operation.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 km (3,000-4,500 miles) or 6-12 months, depending on driving conditions and oil type used. Manual will specify.
Tune Up Interval:
Spark plug replacement, ignition timing, and carburetor adjustments usually recommended every 20,000-30,000 km (12,000-18,000 miles).
Timing Belt Chain:
Engines used timing chains or belts depending on specific variant. Chains generally require no replacement unless worn; belts require replacement at manufacturer-specified intervals (e.g., 50,000-80,000 km).
Fluid Specifications
Engine Oil:
API SF/CD or equivalent, viscosity grade typically SAE 10W-40 or 20W-50 depending on climate. Manual is definitive.
Coolant:
Ethylene glycol-based antifreeze mixture (typically 50/50 with distilled water) for corrosion protection and freeze resistance. Manual specifies type and capacity.
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid. Manual will specify precise type and replacement interval.
Transmission Fluid:
Manual: GL-4 or GL-5 gear oil (SAE 75W-90 or 80W-90). Automatic: ATF Dexron II or equivalent. Manual provides specific part numbers and capacities.
Known Issues
Rust Corrosion:
Common issue for older vehicles, particularly in the sills, wheel arches, and floor pans. Requires diligent inspection and potential rust treatment/repair.
Carburetor Issues:
Wear and tear on carburetor components can lead to rough idling, poor fuel economy, and starting problems. Rebuild kits are available.
Electrical Gremlins:
Aging wiring harnesses, connectors, and switches can lead to intermittent electrical faults. Thorough inspection of grounds and connections is crucial.
Suspension Wear:
Bushings, ball joints, and tie rod ends can wear over time, affecting handling and requiring replacement.
📚 Vehicle History
Brand Heritage
Peugeot Legacy:
Peugeot has a long history of producing durable, comfortable, and technologically sound vehicles, with the 504 being a significant model in its mid-size segment.
Model Evolution
Production Span:
Produced from 1968 to 1983 in Europe, but continued production in other regions (e.g., Argentina, Nigeria) well into the 2000s, showcasing its fundamental design strength.
Pininfarina Influence:
Initial styling for sedan and coupe variants heavily influenced by Italian design house Pininfarina.
Global Success:
Achieved significant success globally, particularly in Africa and South America, due to its robustness and ability to handle poor road conditions.
Production
Manufacturing Locations:
Primarily France, but also assembled in other countries like Argentina, Chile, Uruguay, Malaysia, Nigeria, and Kenya.
🏆 Awards & Recognition
Recognitions
European Car Of The Year:
While not winning European Car of the Year itself, it was a highly regarded and popular model that cemented Peugeot's reputation for reliable and comfortable sedans in its class.
Diesel Engine Reputation:
Peugeot's diesel engines from this era, especially the XD series in the 504, gained a reputation for exceptional longevity and durability, making it a favorite for taxi services and demanding conditions.
Een selectie kiezen resulteert in het geheel verversen van de pagina.