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Peugeot Partner 2004 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Peugeot Model: Partner Year: 2004 Codes Platform: PSA Platform 1 (similar to Citroën Berlingo) 👋 Introduction Market Position Positioning: Compact van/leisure activity vehicle designed for utility and versatility, popular in commercial and personal use across Europe. Competitive Analysis Competitors: Citroën Berlingo, Renault Kangoo, Fiat Doblò, Ford Transit Connect, Volkswagen Caddy. Key Features Design: Distinctive upright stance, large sliding rear doors (on many versions), flexible interior layout, practical cargo space. Manual Advantage: Provides in-depth, professional-grade technical information comparable to official dealership service manuals, empowering users to perform complex repairs and maintenance. 📋 Manual Details Coverage Areas Primary Coverage: Full Service Repair, Maintenance, Diagnostics, Rebuilding, Refurbishing, Restoration Page Count Estimated Page Count: Varies, typically 800+ pages for comprehensive manuals Manual Type Type: Full Service Repair Manual Language Language: English Format File Format: PDF Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinRAR Operating System Compatibility: All Versions of Windows & Mac 📖 Manual Coverage Systems Covered Engine: Internal combustion engines (petrol and diesel), including: Engine mechanical, fuel system, ignition system, cooling system, lubrication system, exhaust system, emissions control. Transmission: Manual and Automatic transmissions, including: Clutch, gearbox, drive shafts, differentials, transmission control systems. Brakes: Hydraulic brake system, ABS, EBD, parking brake, brake components (discs, pads, calipers, lines). Suspension: Front and rear suspension systems, shock absorbers, springs, bushings, wheel alignment. Steering: Power steering system, steering rack, tie rods, steering column. Electrical: Complete electrical system, including: Battery, starting system, charging system, lighting system, instrumentation, body electronics, ECU diagnostics, wiring diagrams. Bodywork: Body shell, doors, windows, locks, exterior trim, interior trim, HVAC system, seating, safety restraints (airbags, seatbelts). Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and top-ups, belt inspections and replacements, brake system servicing, tire rotation and balancing. Troubleshooting: Systematic diagnostic procedures, fault finding, error code interpretation, common issues and solutions. Repair: Detailed step-by-step repair instructions for all major components and systems, including engine, transmission, brakes, suspension, steering, electrical, and body. Rebuilding: Comprehensive instructions for rebuilding engines, transmissions, and other major mechanical assemblies. Refurbishing Restoration: Guidance on cosmetic and functional refurbishment, including body panel repair, paintwork preparation, interior restoration, and mechanical component overhaul. Diagnostics: Detailed diagnostic procedures, including the use of diagnostic tools, interpreting sensor data, and troubleshooting electronic control units (ECUs). Technical Depth Depth: Professional Technician Level, suitable for advanced DIY mechanics. 📊 Manual Specifications File Format Quality: Full Printable, High Resolution Print Quality Printability: All pages are printable Binding Type Binding Type: Digital (PDF), printable Paper Type Paper Type: Not Applicable (Digital Format) Searchability Text Search: Searchable text content within the PDF ⚙️ Engine Specifications Primary Engine Engine Options 2004: Range of petrol and diesel engines, including: 1.4i (TU3JP), 1.6i (TU5JP4), 1.9 D (DW8B), 2.0 HDI (DW10TD). Performance 1.4I (Tu3Jp) Approx. Power: 75 hp (55 kW) 1.6I (Tu5Jp4) Approx. Power: 90 hp (66 kW) 1.9 D (Dw8B) Approx. Power: 69 hp (51 kW) 2.0 Hdi (Dw10Td) Approx. Power: 90 hp (66 kW) Fuel System Fuel Delivery Petrol: Multi-point fuel injection (MPI) Fuel Delivery Diesel: Direct injection, common rail (HDI models) Technical Details Engine Management: Engine Control Unit (ECU) management for fuel injection, ignition timing (petrol), and emissions control. 🔧 Transmission Standard Transmission Type Standard: 5-speed manual transmission Optional Transmission Type Optional: Possibly an Automated Manual Transmission (AMT) on some variants. Features Clutch: Hydraulically operated clutch Drive Layout: Front-wheel drive (FWD) 📐 Dimensions Exterior Length Approx: 4100-4200 mm Width Approx: 1720-1730 mm Height Approx: 1800-1850 mm Cargo Cargo Volume Approx: 3000-3500 litres (with rear seats folded/removed) Weights Gross Vehicle Weight Approx: 1800-2000 kg (depending on variant) 🛡️ Safety Features Ratings Euroncap Rating Approx: 3-star (original Euro NCAP tests for similar generation vehicles) Active Features ABS: Anti-lock Braking System (ABS) - often standard or optional Ebd: Electronic Brakeforce Distribution (EBD) Passive Features Airbags: Driver and front passenger airbags (standard or optional depending on trim) Seatbelts: 3-point seatbelts with pretensioners 💡 Technology Features Infotainment Radio System: Factory fitted radio/CD player with basic controls, potentially steering wheel mounted controls on higher trims. Display: Basic digital display for radio information, clock, and trip computer. Driver Assistance Cruise Control: Optional on some higher trim levels. Connectivity Auxiliary Input: Rarely standard, may be available as an aftermarket addition. 🔧 Maintenance Service Intervals Oil Change Interval Petrol Approx: 10,000 - 15,000 km or 12 months Oil Change Interval Diesel Approx: 15,000 - 20,000 km or 12 months Timing Belt Replacement Approx: 90,000 - 120,000 km or 5-6 years (depending on engine) Fluid Specifications Engine Oil Petrol Spec: API SG/SH/SJ or ACEA A2/A3, viscosity typically 5W-40 or 10W-40 Engine Oil Diesel Spec: API CF/CF-4 or ACEA B2/B3/B4, viscosity typically 5W-40 or 10W-40 Coolant Spec: Ethylene glycol based coolant, Peugeot/Citroën specification (e.g., Type D or Type G) with anti-corrosion additives. Brake Fluid Spec: DOT 3 or DOT 4 Transmission Fluid Manual Spec: API...
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Sku: 215887
Collecties: ALL Peugeot

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Peugeot Partner 2004 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Peugeot
Model:
Partner
Year:
2004
Codes
Platform:
PSA Platform 1 (similar to Citroën Berlingo)
👋 Introduction
Market Position
Positioning:
Compact van/leisure activity vehicle designed for utility and versatility, popular in commercial and personal use across Europe.
Competitive Analysis
Competitors:
Citroën Berlingo, Renault Kangoo, Fiat Doblò, Ford Transit Connect, Volkswagen Caddy.
Key Features
Design:
Distinctive upright stance, large sliding rear doors (on many versions), flexible interior layout, practical cargo space.
Manual Advantage:
Provides in-depth, professional-grade technical information comparable to official dealership service manuals, empowering users to perform complex repairs and maintenance.
📋 Manual Details
Coverage Areas
Primary Coverage:
Full Service Repair, Maintenance, Diagnostics, Rebuilding, Refurbishing, Restoration
Page Count
Estimated Page Count:
Varies, typically 800+ pages for comprehensive manuals
Manual Type
Type:
Full Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader, WinRAR
Operating System Compatibility:
All Versions of Windows & Mac
📖 Manual Coverage
Systems Covered
Engine:
Internal combustion engines (petrol and diesel), including: Engine mechanical, fuel system, ignition system, cooling system, lubrication system, exhaust system, emissions control.
Transmission:
Manual and Automatic transmissions, including: Clutch, gearbox, drive shafts, differentials, transmission control systems.
Brakes:
Hydraulic brake system, ABS, EBD, parking brake, brake components (discs, pads, calipers, lines).
Suspension:
Front and rear suspension systems, shock absorbers, springs, bushings, wheel alignment.
Steering:
Power steering system, steering rack, tie rods, steering column.
Electrical:
Complete electrical system, including: Battery, starting system, charging system, lighting system, instrumentation, body electronics, ECU diagnostics, wiring diagrams.
Bodywork:
Body shell, doors, windows, locks, exterior trim, interior trim, HVAC system, seating, safety restraints (airbags, seatbelts).
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and top-ups, belt inspections and replacements, brake system servicing, tire rotation and balancing.
Troubleshooting:
Systematic diagnostic procedures, fault finding, error code interpretation, common issues and solutions.
Repair:
Detailed step-by-step repair instructions for all major components and systems, including engine, transmission, brakes, suspension, steering, electrical, and body.
Rebuilding:
Comprehensive instructions for rebuilding engines, transmissions, and other major mechanical assemblies.
Refurbishing Restoration:
Guidance on cosmetic and functional refurbishment, including body panel repair, paintwork preparation, interior restoration, and mechanical component overhaul.
Diagnostics:
Detailed diagnostic procedures, including the use of diagnostic tools, interpreting sensor data, and troubleshooting electronic control units (ECUs).
Technical Depth
Depth:
Professional Technician Level, suitable for advanced DIY mechanics.
📊 Manual Specifications
File Format
Quality:
Full Printable, High Resolution
Print Quality
Printability:
All pages are printable
Binding Type
Binding Type:
Digital (PDF), printable
Paper Type
Paper Type:
Not Applicable (Digital Format)
Searchability
Text Search:
Searchable text content within the PDF
⚙️ Engine Specifications
Primary Engine
Engine Options 2004:
Range of petrol and diesel engines, including: 1.4i (TU3JP), 1.6i (TU5JP4), 1.9 D (DW8B), 2.0 HDI (DW10TD).
Performance
1.4I (Tu3Jp) Approx. Power:
75 hp (55 kW)
1.6I (Tu5Jp4) Approx. Power:
90 hp (66 kW)
1.9 D (Dw8B) Approx. Power:
69 hp (51 kW)
2.0 Hdi (Dw10Td) Approx. Power:
90 hp (66 kW)
Fuel System
Fuel Delivery Petrol:
Multi-point fuel injection (MPI)
Fuel Delivery Diesel:
Direct injection, common rail (HDI models)
Technical Details
Engine Management:
Engine Control Unit (ECU) management for fuel injection, ignition timing (petrol), and emissions control.
🔧 Transmission
Standard
Transmission Type Standard:
5-speed manual transmission
Optional
Transmission Type Optional:
Possibly an Automated Manual Transmission (AMT) on some variants.
Features
Clutch:
Hydraulically operated clutch
Drive Layout:
Front-wheel drive (FWD)
📐 Dimensions
Exterior
Length Approx:
4100-4200 mm
Width Approx:
1720-1730 mm
Height Approx:
1800-1850 mm
Cargo
Cargo Volume Approx:
3000-3500 litres (with rear seats folded/removed)
Weights
Gross Vehicle Weight Approx:
1800-2000 kg (depending on variant)
🛡️ Safety Features
Ratings
Euroncap Rating Approx:
3-star (original Euro NCAP tests for similar generation vehicles)
Active Features
ABS:
Anti-lock Braking System (ABS) - often standard or optional
Ebd:
Electronic Brakeforce Distribution (EBD)
Passive Features
Airbags:
Driver and front passenger airbags (standard or optional depending on trim)
Seatbelts:
3-point seatbelts with pretensioners
💡 Technology Features
Infotainment
Radio System:
Factory fitted radio/CD player with basic controls, potentially steering wheel mounted controls on higher trims.
Display:
Basic digital display for radio information, clock, and trip computer.
Driver Assistance
Cruise Control:
Optional on some higher trim levels.
Connectivity
Auxiliary Input:
Rarely standard, may be available as an aftermarket addition.
🔧 Maintenance
Service Intervals
Oil Change Interval Petrol Approx:
10,000 - 15,000 km or 12 months
Oil Change Interval Diesel Approx:
15,000 - 20,000 km or 12 months
Timing Belt Replacement Approx:
90,000 - 120,000 km or 5-6 years (depending on engine)
Fluid Specifications
Engine Oil Petrol Spec:
API SG/SH/SJ or ACEA A2/A3, viscosity typically 5W-40 or 10W-40
Engine Oil Diesel Spec:
API CF/CF-4 or ACEA B2/B3/B4, viscosity typically 5W-40 or 10W-40
Coolant Spec:
Ethylene glycol based coolant, Peugeot/Citroën specification (e.g., Type D or Type G) with anti-corrosion additives.
Brake Fluid Spec:
DOT 3 or DOT 4
Transmission Fluid Manual Spec:
API GL-4, viscosity 75W-80 or 75W-90
Known Issues
Common Problems:
Front suspension wear (ball joints, drop links), clutch release bearing noise, electrical gremlins (especially with age), exhaust system corrosion, diesel engine glow plug issues.
📚 Vehicle History
Brand Heritage
Peugeot Commercial Vehicles:
Peugeot has a long history of producing light commercial vehicles and MPVs, known for practicality and durability.
Model Evolution
Partner First Generation:
The Partner was first introduced in 1996, sharing its platform with the Citroën Berlingo. The 2004 model represents a mid-life facelift or a later stage of the first generation.
Production
Manufacturing Locations:
Primarily manufactured in France (e.g., PSA's Mulhouse plant) and other international locations.
🏆 Awards & Recognition
Recognitions
Van Of The Year:
While the 2004 model itself might not have specific awards, the Partner/Berlingo lineage has historically been well-regarded in European light commercial vehicle categories.
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