🏷️ Basic Information Identification Make: Peugeot Model: Partner Generation: First Generation (Type U) Body Style: Panel Van, Passenger Van (Combi/Tepee) Codes Chassis Code: Type U 👋 Introduction Market Position Target Audience: DIY mechanics, independent repair shops, fleet maintenance Competitive Analysis Value Proposition: Enables cost savings on repairs and maintenance by empowering owners to perform work themselves. Key Features Ease Of Use: Easy-to-follow step-by-step instructions with visual aids. Completeness: Covers all services and repairs, including routine maintenance. Accessibility: Instant download, printable pages for workshop use. 📋 Manual Details Coverage Areas Model Years Covered: 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005 Page Count Estimated Page Count: High (typical for full WSM) Manual Type Manual Type: Workshop Service Manual (WSM) Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Yes (including disassembly, assembly, component testing) Engine Management: Yes (fuel injection, ignition, emissions control) Transmission: Yes (manual and automatic, including overhaul) Drivetrain: Yes (clutch, axles, driveshafts, differential) Suspension: Yes (front and rear suspension, shock absorbers, springs) Steering: Yes (power steering system, steering rack) Brakes: Yes (hydraulic system, ABS, disc/drum components) Electrical System: Yes (battery, charging system, starter, lighting) Body And Chassis: Yes (body panels, doors, windows, interior trim, structural components) HVAC: Yes (heating, ventilation, air conditioning) Wiring Diagrams: Yes (comprehensive electrical schematics) Procedures Included Routine Maintenance: Yes (oil changes, filter replacements, inspections) Troubleshooting: Yes (diagnostic procedures, fault finding) Repair Procedures: Yes (step-by-step repair instructions for all major systems) Component Replacement: Yes (detailed instructions for replacing parts) Rebuilds And Overhauls: Yes (engine, transmission, major component rebuilds) Diagnostic Testing: Yes (using specialized tools and procedures) Special Tools: Yes (identification and usage of required special tools) Technical Depth Depth Of Coverage: Comprehensive (from basic maintenance to full engine/transmission rebuilds) Diagnostic Information: Detailed diagnostic flowcharts and symptom-based troubleshooting Torque Specifications: Provided for all critical fasteners Clearances And Tolerances: Specified for critical engine and mechanical components 📊 Manual Specifications File Format File Format Details: PDF Print Quality Printability: Full Printable (pages can be printed individually or in sections) Binding Type Binding Type: Digital Download (PDF - no physical binding) Paper Type Paper Type: Not Applicable (Digital File) Software Requirements Required Software: Adobe PDF Reader Compatibility Operating Systems: Compatible with all versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Options: Likely includes 1.4L (TU3) and 1.6L (TU5) petrol engines, and 1.9L (DW8) diesel engine variants. Performance Power Output Petrol: Approx. 75-90 HP (for 1.4L/1.6L variants) Power Output Diesel: Approx. 60-70 HP (for 1.9L DW8) Fuel System Fuel Delivery: Multi-point fuel injection (petrol), indirect injection (diesel) Engine Layout Layout: Inline-four cylinder 🔧 Transmission Standard Standard Transmission: 5-speed manual Optional Optional Transmission: Likely a 4-speed automatic transmission available on some models. Features Clutch Type: Hydraulically actuated dry single-plate clutch 📐 Dimensions Exterior Length: Approx. 4109-4137 mm (depending on configuration) Width: Approx. 1665-1715 mm Height: Approx. 1730-1810 mm (depending on roof height) Cargo Cargo Volume: Significant, designed for commercial use (varies by configuration) Weights Curb Weight: Varies by engine and configuration, typically 1100-1300 kg 🛡️ Safety Features Ratings Euro Ncap Rating: Likely 2 or 3 stars for models of this era, reflecting commercial vehicle design. Active Features ABS: Optional or standard on higher trims/later models. Passive Features Airbags: Driver's airbag typically standard, passenger airbag optional or standard on higher trims. Seatbelts: Standard three-point seatbelts 💡 Technology Features Infotainment Radio System: Basic radio/cassette or CD player, often with standard speaker configuration. Driver Assistance Cruise Control: Rarely available on models of this vintage, likely an aftermarket option. Connectivity Bluetooth: Not factory fitted; would require aftermarket installation. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 15,000-20,000 km or 12 months, whichever comes first (refer to manual for specific engine). Timing Belt Replacement: Crucial for petrol engines; typically around 120,000 km or 5-6 years. Diesel engines may use a timing chain or belt. Fluid Specifications Engine Oil Spec: Likely API SL/SM or ACEA A3/B3/B4 rated, viscosity typically 5W-40 or 10W-40 (confirm in manual). Coolant Spec: Ethylene glycol based coolant, often with OAT (Organic Acid Technology) for longer life. Capacity ~5-6 liters. Brake Fluid Spec: DOT 3 or DOT 4 brake fluid. Transmission Fluid Spec: Manual transmission: GL-4 rated gear oil (e.g., 75W-80 or 75W-90). Automatic transmission: ATF Dexron II/III. Known Issues Common Problems Electrical: Intermittent electrical faults, dashboard warning lights, issues with power windows/central locking. Common Problems Suspension: Wear in suspension bushes, ball joints, and front anti-roll bar links, leading to knocking noises. Common Problems Engine: Oil leaks from gaskets, potential issues with ignition coils (petrol) or glow plugs (diesel). Common Problems Rust: Corrosion can affect wheel arches, sills, and door bottoms, especially in areas with road salt. 📚 Vehicle History Brand Heritage Peugeot Light Commercial Vehicles: Peugeot has a long history of producing successful light commercial vehicles, building on models like the J5 and Boxer....