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Plymouth Acclaim 1993 Workshop Service Manual for Repair

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Basic Information Identification Make: Plymouth Model: Acclaim Year: 1993 Codes Platform: Chrysler AA-body Introduction Market Position Market Position: The Plymouth Acclaim was positioned as an affordable, comfortable, and practical compact...
Type: Cars
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Sku: 149070
Labels: Acclaim Plymouth
Plymouth Acclaim 1993 Workshop Service Manual for Repair
Basic Information
Identification
Make: Plymouth
Model: Acclaim
Year: 1993
Codes
Platform: Chrysler AA-body
Introduction
Market Position
Market Position: The Plymouth Acclaim was positioned as an affordable, comfortable, and practical compact sedan, often competing with models like the Chevrolet Cavalier and Ford Escort. It was part of Chrysler's successful 'K-car' heritage, adapted for a more aerodynamic and contemporary design.
Target Audience: Families and individuals seeking a comfortable, reliable, and economically priced vehicle for daily commuting and general use.
Competitive Analysis
Competitive Analysis: The Acclaim offered a balance of interior space and fuel efficiency. Its longer wheelbase and wider track compared to some competitors provided a more stable ride. The powertrain options, particularly the Mitsubishi-sourced engines, were generally reliable for the era.
Key Features
Key Features: Aerodynamic styling, spacious interior for its class, optional V6 engine, front-wheel drive, and availability of various trim levels offering comfort and convenience features.
Design Philosophy: The Acclaim was designed to offer European styling cues with American practicality and affordability, particularly appealing to families and budget-conscious buyers.
Manual Details
Coverage Areas
Coverage Areas: Complete repair and maintenance for the 1993 Plymouth Acclaim.
Page Count
Page Count: 2438
Manual Type
Manual Type: Workshop Service Manual
Language
Language: English
Format
Format: PDF
Manual Coverage
Systems Covered
Systems Covered: Engine mechanical, engine management, fuel system, exhaust system, cooling system, lubrication system, ignition system, starting and charging system, clutch, transmission (automatic and manual), driveline components, suspension system, steering system, brake system (front disc, rear drum), body structure, exterior and interior trim, HVAC system, electrical system (wiring diagrams, lighting, accessories), and diagnostic procedures.
Electrical System Coverage: Detailed wiring diagrams for all major electrical systems, including lighting, ignition, fuel injection, instruments, HVAC, power windows/locks (if equipped), and accessories. Troubleshooting of electrical faults.
Procedures Included
Procedures Included: Routine maintenance, inspections, adjustments, removal and installation of components, disassembly and assembly of major sub-assemblies, troubleshooting guidance, diagnostic tests, repair procedures, specifications, tightening torques, wear limits, and special tool recommendations.
Engine Repair Procedures: Complete engine overhaul procedures, including cylinder head removal/installation, piston and connecting rod service, crankshaft and main bearing service, camshaft timing, valve adjustment (if applicable), and engine block machining specifications.
Suspension Steering Repair: Detailed procedures for front and rear suspension component replacement (struts, shocks, control arms, ball joints, bushings), wheel bearing service, power steering pump and rack/gearbox repair, and alignment specifications.
Body And Interior Repair: Covers removal and installation of body panels, bumpers, doors, windows, interior trim, seats, dashboard components, and HVAC system servicing.
Technical Depth
Technical Depth: Comprehensive, bumper-to-bumper coverage suitable for professional mechanics and DIY enthusiasts. Includes detailed step-by-step instructions, exploded diagrams, pictorial illustrations, and diagnostic flowcharts.
Diagnostic Procedures: Includes diagnostic flowcharts and symptom-based troubleshooting for common drivability issues, electrical faults, and mechanical problems.
Special Tool References: References specific Mopar special tool numbers and provides illustrations of their usage where necessary for accurate repair and adjustment.
Manual Specifications
File Format
File Format: PDF
Compatibility: Viewable on Windows, Mac, and Linux operating systems with Adobe Reader.
Print Quality
Print Quality: Printable, high-resolution pages suitable for clear reproduction.
Printability: Yes, all pages are printable.
Binding Type
Binding Type: Digital (Instant Download)
Paper Type
Paper Type: N/A (Digital)
Engine Specifications
Primary Engine
Primary Engine: 2.5L (153 ci) Inline-4 SOHC
Engine Codes: Based on Chrysler's family of engines derived from the Mitsubishi 4G52 Astron engine, often referred to as the '420' series or 'PowerTech'.
Performance
Horsepower Inline4: Approximately 100-105 hp (varies slightly by year/tune)
Torque Inline4: Approximately 130-135 lb-ft (varies slightly by year/tune)
Fuel System
Fuel System: Multi-port Fuel Injection (MPI)
Optional Engine
Optional Engine: 3.0L (181 ci) Mitsubishi 6G72 V6 SOHC
Optional Engine Performance
Horsepower V6: Approximately 140-144 hp
Torque V6: Approximately 160-165 lb-ft
Cylinder Block Material
Cylinder Block Material: Cast Iron
Cylinder Head Material
Cylinder Head Material: Aluminum
Ignition System
Ignition System: Distributorless Ignition System (DIS) for V6, distributor-based for Inline-4 in some configurations.
Cooling System
Cooling System Type: Pressurized liquid cooling system with engine-driven fan or electric fan depending on configuration.
Lubrication System
Oil Capacity With Filter: Approximately 4.5 US quarts (4.2 liters) for 2.5L inline-4, slightly more for V6.
Transmission
Standard
Standard Transmission: 3-speed automatic transmission (A-413)
Optional
Optional Transmission: 5-speed manual transmission (Getrag G285 for certain V6 models, though less common on Acclaim)
Features
Transmission Features: Front-wheel drive layout with transverse engine mounting.
Fluid Type
Automatic Transmission Fluid Type: Chrysler ATF+3 or equivalent (Mopar ATF+3)
Dimensions
Exterior
Wheelbase: 103.4 inches
Length: 181.7 inches
Width: 69.2 inches
Height: 53.3 inches
Weights
Curb Weight: Approximately 2900-3150 lbs (depending on engine and options)
Gross Vehicle Weight Rating: Varies by model, consult vehicle documentation or manual.
Cargo
Trunk Capacity: Approximately 15.3 cubic feet
Safety Features
Ratings
NHTSA Frontal Crash Rating: Likely 3-4 stars (typical for vehicles of this era, specific data for 1993 may vary).
Active Features
Active Safety Features: Power-assisted brakes, power steering.
Passive Features
Passive Safety Features: Seat belts (three-point front, two-point rear), optional driver-side airbag (introduced on some Chrysler products around this time, availability on Acclaim may vary by trim).
Braking System
Front Brakes: Power-assisted disc brakes
Rear Brakes: Power-assisted drum brakes
Technology Features
Infotainment
Infotainment System: Basic AM/FM stereo radio with cassette player, optional CD player. Manual climate controls.
Driver Assistance
Driver Assistance Features: Limited by era; typically no advanced driver assistance systems (ADAS). Features like cruise control were optional on lower trims.
Connectivity
Connectivity: No integrated Bluetooth or USB connectivity. Relied on aftermarket solutions for enhanced audio.
Maintenance
Service Intervals
Oil Change Interval: Every 3,000 miles or 3 months (conventional oil), or longer if using synthetic oil as recommended by manufacturer.
Tire Rotation Interval: Every 5,000-7,500 miles
Timing Belt Replacement: If equipped with the Mitsubishi 3.0L V6, timing belt replacement is critical. Intervals typically around 60,000-90,000 miles or 5-7 years. (Inline-4 engines may have timing chains).
Fluid Specifications
Engine Oil Viscosity: SAE 5W-30 (preferred), SAE 10W-30 also acceptable based on ambient temperature.
Coolant Type: Chrysler Long Life Antifreeze/Coolant (HOAT type) or equivalent (a 50/50 mix of antifreeze and distilled water).
Brake Fluid Type: DOT 3
Power Steering Fluid: ATF+3 or specific Mopar power steering fluid.
Manual Transmission Fluid: API GL-4 SAE 75W-90 or 75W-85 gear oil (for Getrag manual).
Known Issues
Common Issues: Issues can include head gasket failures (especially on earlier versions of the 2.5L engine), intake manifold gasket leaks, transmission solenoid failures, rust on body panels (wheel wells, rocker panels), suspension component wear (ball joints, tie rods), and aging electrical components or wiring harness issues.
Recall Information: Potential recalls may exist for specific safety-related components. Checking NHTSA or Chrysler service bulletins is recommended.
Cooling System Common Issues: Radiator leaks, hose failures, thermostat malfunctions, and water pump leaks are common maintenance concerns.
Vehicle History
Brand Heritage
Brand Heritage: Plymouth was a brand of Chrysler Corporation, known for offering value-oriented vehicles. The Acclaim was a successor to earlier K-car platforms, aiming to provide modern styling and features.
Model Evolution
Model Evolution: The Plymouth Acclaim and its sibling, the Dodge Spirit, were introduced in 1989 as part of the Chrysler AA-body platform, replacing the Aries and Reliant. They featured more contemporary, aerodynamic styling and were built on an extended wheelbase of the original K-car chassis.
Platform Relation: Based on the Chrysler AA platform, which was a derivative of the longer wheelbase K-platform, shared with the Dodge Spirit and Chrysler LeBaron.
Production
Production Years: 1989-1995
Manufacturing Location: Belvidere, Illinois, USA
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