This service repair manual covers a wide range of 2006 Polaris 2-stroke snowmobiles, including models such as the 340 CLASSIC, 500 INDY, 600 EDGE TOURING, 700 RMK, and various FUSION and SWITCHBACK configurations. These vehicles are engineered with robust 2-stroke engines, featuring both carbureted and Cleanfire Fuel Injection systems, and are equipped with Continuously Variable Transmissions (CVT) for adaptable power delivery. Polaris, with its extensive heritage in powersports, has consistently delivered reliable and performance-oriented snowmobiles, and the 2006 lineup reflects this commitment through continuous development in chassis design and engine technology. This comprehensive manual provides essential information for the maintenance, repair, and diagnosis of your 2006 Polaris snowmobile. It covers critical systems including engine, clutch, final drive, brakes, front and rear suspension, steering, and the electrical system, complete with detailed wiring diagrams. The manual offers step-by-step instructions, exploded views, and troubleshooting assistance for a variety of procedures, from routine maintenance and fluid specifications to complete engine rebuilds and clutch service. This resource is designed to empower owners, independent technicians, and enthusiasts with the factory-level knowledge needed to keep their vehicles in optimal condition. 🏷️ Basic Information Identification Make: Polaris Year: 2006 Product Type: Service Repair Manual Engine Type Covered: 2-Stroke Codes Powertrain Codes: Multiple 2-stroke engine configurations 👋 Introduction Market Position Market Position: A comprehensive resource for owners and independent technicians seeking to maintain and repair a wide range of 2006 Polaris 2-stroke snowmobiles. Target Audience: DIY owners, independent repair shops, and enthusiasts seeking to maintain their 2006 Polaris snowmobiles. Competitive Analysis Competitive Analysis: This manual positions itself as an essential DIY tool, rivalling dealership-specific service information by providing factory-level detail for a broad spectrum of 2006 Polaris models. Key Features Key Features: Illustrated step-by-step instructions, troubleshooting guidance, coverage of multiple popular models, factory technician-level information. Illustration Quality: Manual is illustrated with clear, high-resolution images and diagrams to aid in understanding complex procedures. 📋 Manual Details Coverage Areas Models Covered: 340 CLASSIC, 500 CLASSIC, 550 CLASSIC, 600 CLASSIC, 700 CLASSIC, 500 INDY, SUPERSPORT, 340 INDY TOURING, TRAIL TOURING, 600 EDGE TOURING, 700 TOURING, WIDETRAK LX, 500 XC SP, 600 HO STANDARD FUSION, 600 HO DRAGON FUSION, 700 FUSION, 900 FUSION, 600 HO SWITCHBACK, 900 SWITCHBACK, TRAIL RMK, 600 HO RMK, 700 RMK, 900 RMK Trim Levels: Covers various trim levels for each model, as indicated by specific model names (e.g., CLASSIC, INDY, XC SP, RMK, FUSION, SWITCHBACK). Page Count Page Count: 300 Manual Type Manual Type: Service Repair Manual Completeness: Official service, repair guide, factory or workshop manual. Language Language: English Format Format: PDF Download Accessibility: Downloadable, accessible on multiple devices (PC, iPad, hard disk), printable. 📖 Manual Coverage Systems Covered Systems Covered: Specifications, General Information, Maintenance, Carburetion, Cleanfire Fuel Injection, Engine, Clutch Belt, Final Drive, Brake System, Front Suspension and Steering, Rear Suspension, Chassis/Hood, Electrical System, Wiring Diagrams Electrical System: Detailed coverage of the ignition system, lighting, battery charging system, CDI unit, and troubleshooting of electrical faults using provided wiring diagrams. Chassis Bodywork: Includes information on front and rear suspension components, steering system, track, skis, seat, hood, and body panels, including removal and installation procedures. Brake System: Hydraulic disc brake system maintenance, caliper service, master cylinder overhaul, bleeding procedures, and pad replacement. Front Suspension Steering: Analysis of IFS (Independent Front Suspension) geometry, shock absorber service, ball joint inspection, tie rod end replacement, and steering linkage adjustments. Rear Suspension: Detailed breakdown of the rear suspension skid frame, shock absorbers, torsion springs, sliders, and track drive sprockets, including removal and installation. Final Drive: Details on chaincase maintenance, chain lubrication, sprocket inspection, and potential gear seal replacements. Procedures Included Procedures Included: Repair, Service, Restore, Maintain, Rebuild, Diagnose, Troubleshooting Engine Rebuild: Complete procedures for engine disassembly, component inspection (pistons, cylinders, crankshaft, bearings), sealing, and reassembly. Clutch Service: Detailed instructions on clutch removal, cleaning, inspection for wear, roller replacement, spring inspection, and recalibration for optimal performance. Suspension Repair: Guidance on servicing front shocks and steering components, rear suspension (skid frame) maintenance, shock absorber rebuilding (where applicable), and track alignment. Troubleshooting Electrical: Systematic diagnosis of electrical issues using wiring diagrams, testing of components like stator, ignition coil, rectifier, and kill switch. Technical Depth Technical Depth: Comprehensive, step-by-step instructions, detailed component breakdowns, exploded views, troubleshooting assistance Diagnostic Procedures: Extensive troubleshooting trees and diagnostic steps for common performance issues, starting problems, and system malfunctions. Torque Specifications: Includes critical torque values for engine, chassis, suspension, and clutch fasteners, ensuring proper assembly and preventing component failure. 📊 Manual Specifications File Format File Format: PDF, potentially zipped (.zip, .rar) Searchability: Likely text-searchable PDF for quick access to specific information. Print Quality Print Quality: High quality, printable, zoomable illustrations Binding Type Binding Type: Digital Download (No physical binding) Paper Type Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Types: Variety of 2-stroke engines including 340cc, 500cc, 550cc, 600cc, 700cc,...