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Polaris 700 Dragon RMK 163 2008 Factory Service Manual

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The 2008 Polaris 700 Dragon RMK 163 is a high-performance snowmobile engineered for aggressive riding in challenging, deep snow conditions. As a cornerstone of Polaris's backcountry offerings, this model features a powerful 700cc Liberty Cleanfire two-stroke twin engine and a 163-inch track optimized for superior flotation and traction. Its RMK suspension system is designed for exceptional off-trail capability, making it a formidable machine for experienced riders seeking to conquer demanding terrain. Built upon Polaris's legacy in powersports, the Dragon RMK 163 exemplifies the brand's commitment to delivering reliable and capable snowmobiles. This factory service repair manual provides comprehensive official factory service and repair information for the 2008 Polaris 700 Dragon RMK 163. It covers all major systems, including detailed procedures for engine overhaul, fuel and ignition systems, drivetrain, suspension, brakes, and electrical systems. The manual includes diagnostic procedures, troubleshooting guides for common issues, routine maintenance schedules, and step-by-step repair instructions. With factory-level detail, this manual is an essential resource for owners, mechanics, and technicians to ensure the proper maintenance, diagnosis, and repair of this snowmobile, maintaining its optimal performance and longevity. 🏷️ Basic Information Identification Make: Polaris Model: 700 Dragon RMK 163 Year: 2008 Vehicle Type: Snowmobile Codes Oem Manual Code: Likely a Polaris internal part number, specific code not provided in product data 👋 Introduction Market Position Segment: High-performance mountain/backcountry snowmobile, designed for aggressive riding and deep snow conditions. Target Audience: Experienced riders seeking a powerful, capable machine for challenging terrain. Competitive Analysis Competitors 2008: Arctic Cat M Series, Ski-Doo Summit, Yamaha Nytro MTX. Key Features Engine Variant: 700cc Liberty Cleanfire 2-stroke twin. Track Length: 163 inches, optimized for flotation and deep snow traction. Suspension Design: RMK (Rough Mountain Kicker) suspension system for superior off-trail capability. 📋 Manual Details Coverage Areas Primary Coverage: Complete official factory service and repair for the 2008 Polaris 700 Dragon RMK 163 Secondary Coverage: Diagnostic procedures, troubleshooting, maintenance schedules, and repair instructions Page Count Estimated Page Count: Hundreds of pages (exact count not specified, but typical for a complete factory manual) Manual Type Manual Type: Factory Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Detailed coverage of the Polaris 700 twin-cylinder, two-stroke engine, including disassembly, assembly, tuning, and diagnostics. Fuel System: Carburetor adjustment, cleaning, fuel pump, fuel lines, and filter service. Ignition System: CDI unit, ignition coils, spark plugs, and related wiring. Cooling System: Liquid cooling system components, radiator, thermostat, and coolant specifications. Drivetrain: Primary and secondary clutch service, belt inspection and replacement, chaincase, gears, and lubrication. Suspension: Front and rear suspension components, shock absorbers, springs, linkages, and adjustment procedures. Steering System: Handlebar assembly, steering post, tie rods, and ski alignment. Brakes: Hydraulic brake system, master cylinder, calipers, brake pads, fluid specifications, and bleeding procedures. Electrical System: Lighting, instrumentation, battery maintenance, starter motor, alternator/stator, and wiring diagrams. Bodywork And Chassis: Body panel removal and installation, seat, track, and tunnel inspection/maintenance. Track System: Track inspection, tensioning, and replacement procedures. Procedures Included Maintenance: Routine maintenance tasks, oil changes, filter replacements, lubrication points, and pre-ride inspections. Troubleshooting: Systematic diagnostic flowcharts and common issue resolution for engine, electrical, and drivetrain problems. Repair: Step-by-step instructions for component removal, rebuilding, and reinstallation for all major systems. Overhaul: Comprehensive procedures for complete engine rebuilds and major component overhauls. Adjustments: Carburetor synchronization, chain tension, suspension settings, and clutch adjustments. Specifications: Torque specifications, clearances, fluid capacities, and electrical resistance values. Technical Depth Depth: Complete factory-level detail, suitable for professional technicians and advanced DIY mechanics. Covers everything from basic maintenance to full engine disassembly and rebuild. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: Designed for clear printing, likely contains high-resolution diagrams and text. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Polaris Liberty 700 Twin, Two-Stroke Bore X Stroke: Typically around 80mm x 71.5mm (specific for 700 Liberty may vary slightly) Displacement: 698cc Cooling System: Liquid-Cooled Induction: Cleanfire Electronic Fuel Injection (EFI) Performance Horsepower Est: Approximately 130-140 HP (factory figures) Torque Est: Specific torque figures often not published prominently, but strong mid-range power delivery. Fuel System Fuel Type: Premium Unleaded Gasoline (91 Octane or higher recommended) Oil Injection: Automatic Oil Injection (requires 2-stroke synthetic oil) 🔧 Transmission Standard Transmission Type: CVT (Continuously Variable Transmission) with Polaris P-85 Drive Clutch and P-90 Primary Clutch Drive System: Chaincase with gear reduction Optional Optional Gearing: Not typically an option for this model year; aftermarket gear reductions may exist. Features Clutch Features: Designed for optimal power transfer and belt durability in deep snow conditions. Reverse: Standard electronic reverse 📐 Dimensions Exterior Overall Length Est: Approximately 120-130 inches (varies with tunnel length and track) Track Width: 163 inches Track Lug Height Est: 2.25 - 2.5 inches (typical for RMK deep snow tracks) Weights...
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Type: Snowmobile
Verkoper:
Sku: 88827
Collecties: ALL ATV Powersports

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Polaris 700 Dragon RMK 163 2008 Factory Service ManualPolaris 700 Dragon RMK 163 2008 Factory Service ManualPolaris 700 Dragon RMK 163 2008 Factory Service ManualPolaris 700 Dragon RMK 163 2008 Factory Service Manual
The 2008 Polaris 700 Dragon RMK 163 is a high-performance snowmobile engineered for aggressive riding in challenging, deep snow conditions. As a cornerstone of Polaris's backcountry offerings, this model features a powerful 700cc Liberty Cleanfire two-stroke twin engine and a 163-inch track optimized for superior flotation and traction. Its RMK suspension system is designed for exceptional off-trail capability, making it a formidable machine for experienced riders seeking to conquer demanding terrain. Built upon Polaris's legacy in powersports, the Dragon RMK 163 exemplifies the brand's commitment to delivering reliable and capable snowmobiles. This factory service repair manual provides comprehensive official factory service and repair information for the 2008 Polaris 700 Dragon RMK 163. It covers all major systems, including detailed procedures for engine overhaul, fuel and ignition systems, drivetrain, suspension, brakes, and electrical systems. The manual includes diagnostic procedures, troubleshooting guides for common issues, routine maintenance schedules, and step-by-step repair instructions. With factory-level detail, this manual is an essential resource for owners, mechanics, and technicians to ensure the proper maintenance, diagnosis, and repair of this snowmobile, maintaining its optimal performance and longevity.
🏷️ Basic Information
Identification
Make:
Polaris
Model:
700 Dragon RMK 163
Year:
2008
Vehicle Type:
Snowmobile
Codes
Oem Manual Code:
Likely a Polaris internal part number, specific code not provided in product data
👋 Introduction
Market Position
Segment:
High-performance mountain/backcountry snowmobile, designed for aggressive riding and deep snow conditions.
Target Audience:
Experienced riders seeking a powerful, capable machine for challenging terrain.
Competitive Analysis
Competitors 2008:
Arctic Cat M Series, Ski-Doo Summit, Yamaha Nytro MTX.
Key Features
Engine Variant:
700cc Liberty Cleanfire 2-stroke twin.
Track Length:
163 inches, optimized for flotation and deep snow traction.
Suspension Design:
RMK (Rough Mountain Kicker) suspension system for superior off-trail capability.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete official factory service and repair for the 2008 Polaris 700 Dragon RMK 163
Secondary Coverage:
Diagnostic procedures, troubleshooting, maintenance schedules, and repair instructions
Page Count
Estimated Page Count:
Hundreds of pages (exact count not specified, but typical for a complete factory manual)
Manual Type
Manual Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Detailed coverage of the Polaris 700 twin-cylinder, two-stroke engine, including disassembly, assembly, tuning, and diagnostics.
Fuel System:
Carburetor adjustment, cleaning, fuel pump, fuel lines, and filter service.
Ignition System:
CDI unit, ignition coils, spark plugs, and related wiring.
Cooling System:
Liquid cooling system components, radiator, thermostat, and coolant specifications.
Drivetrain:
Primary and secondary clutch service, belt inspection and replacement, chaincase, gears, and lubrication.
Suspension:
Front and rear suspension components, shock absorbers, springs, linkages, and adjustment procedures.
Steering System:
Handlebar assembly, steering post, tie rods, and ski alignment.
Brakes:
Hydraulic brake system, master cylinder, calipers, brake pads, fluid specifications, and bleeding procedures.
Electrical System:
Lighting, instrumentation, battery maintenance, starter motor, alternator/stator, and wiring diagrams.
Bodywork And Chassis:
Body panel removal and installation, seat, track, and tunnel inspection/maintenance.
Track System:
Track inspection, tensioning, and replacement procedures.
Procedures Included
Maintenance:
Routine maintenance tasks, oil changes, filter replacements, lubrication points, and pre-ride inspections.
Troubleshooting:
Systematic diagnostic flowcharts and common issue resolution for engine, electrical, and drivetrain problems.
Repair:
Step-by-step instructions for component removal, rebuilding, and reinstallation for all major systems.
Overhaul:
Comprehensive procedures for complete engine rebuilds and major component overhauls.
Adjustments:
Carburetor synchronization, chain tension, suspension settings, and clutch adjustments.
Specifications:
Torque specifications, clearances, fluid capacities, and electrical resistance values.
Technical Depth
Depth:
Complete factory-level detail, suitable for professional technicians and advanced DIY mechanics. Covers everything from basic maintenance to full engine disassembly and rebuild.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
Designed for clear printing, likely contains high-resolution diagrams and text.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Polaris Liberty 700 Twin, Two-Stroke
Bore X Stroke:
Typically around 80mm x 71.5mm (specific for 700 Liberty may vary slightly)
Displacement:
698cc
Cooling System:
Liquid-Cooled
Induction:
Cleanfire Electronic Fuel Injection (EFI)
Performance
Horsepower Est:
Approximately 130-140 HP (factory figures)
Torque Est:
Specific torque figures often not published prominently, but strong mid-range power delivery.
Fuel System
Fuel Type:
Premium Unleaded Gasoline (91 Octane or higher recommended)
Oil Injection:
Automatic Oil Injection (requires 2-stroke synthetic oil)
🔧 Transmission
Standard
Transmission Type:
CVT (Continuously Variable Transmission) with Polaris P-85 Drive Clutch and P-90 Primary Clutch
Drive System:
Chaincase with gear reduction
Optional
Optional Gearing:
Not typically an option for this model year; aftermarket gear reductions may exist.
Features
Clutch Features:
Designed for optimal power transfer and belt durability in deep snow conditions.
Reverse:
Standard electronic reverse
📐 Dimensions
Exterior
Overall Length Est:
Approximately 120-130 inches (varies with tunnel length and track)
Track Width:
163 inches
Track Lug Height Est:
2.25 - 2.5 inches (typical for RMK deep snow tracks)
Weights
Dry Weight Est:
Around 450-480 lbs (actual weight varies with options and configuration)
Fuel Capacity:
Approximately 11-12 gallons
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Snowmobiles are not typically crash-tested by agencies like NHTSA)
Active Features
Throttle Safety:
Thumb throttle with self-retracting mechanism.
Kill Switch:
Emergency engine shut-off tether/lanyard.
Passive Features
Lighting:
Headlights, taillight, brake light.
Roll Over Protection:
N/A (inherent design limitations for this type of vehicle)
💡 Technology Features
Infotainment
Instrumentation:
Digital gauge cluster with speedometer, tachometer, odometer, trip meter, fuel level, coolant temperature, and diagnostic indicators.
Driver Assistance
Traction Control:
No electronic traction control systems; relies on rider skill and track design.
Connectivity
Charging Port:
Likely includes a 12V accessory outlet for charging devices.
🔧 Maintenance
Service Intervals
Oil Change Recommendation:
Refer to manual for specific intervals, but typically every 100-200 hours of operation or annually.
Clutch Service:
Periodic inspection and cleaning recommended, especially after heavy use in deep snow.
Spark Plug Replacement:
Check and clean/replace as per manual, typically every 1000-2000 miles or as needed based on inspection.
Fluid Specifications
Coolant Type:
Antifreeze/coolant suitable for aluminum engines and extreme temperatures (e.g., ethylene glycol based, often specified by Polaris).
Chaincase Oil:
Polaris specifies specific chaincase gear oil (e.g., Polaris Synthetic Gearcase Lubricant) or equivalent.
2 Stroke Oil:
Polaris Genuine 2-Stroke Oil or a high-quality synthetic 2-stroke snowmobile oil meeting API TC or JASO FD standards.
Brake Fluid:
DOT 3 or DOT 4 brake fluid (refer to manual for exact specification).
Known Issues
Clutch Wear:
High-performance clutches can experience wear, especially with aggressive riding. Proper belt tension and alignment are crucial.
Cooling System Maintenance:
Regular flushing and inspection of the cooling system are important to prevent overheating.
Tunnel And Suspension Wear:
In deep snow, tunnel damage and suspension component wear can occur if not ridden carefully or if components are not maintained.
📚 Vehicle History
Brand Heritage
Polaris Heritage:
Polaris Industries is a long-standing American manufacturer of powersports vehicles, founded in 1954, with a strong legacy in snowmobiles.
Model Evolution
Rmk Lineage:
The RMK (Rough Mountain Kicker) line has been a cornerstone of Polaris's deep snow offerings, evolving significantly in chassis design, engine technology, and suspension for enhanced off-trail performance.
Production
Production Era:
The 2008 Dragon RMK 163 represents a refinement of Polaris's Pro-Ride chassis and Liberty engine platform from that era.
Model Changes 2008:
Refinements in clutch calibration and potentially minor styling updates over previous years.
🏆 Awards & Recognition
Recognitions
Industry Awards:
Polaris RMK models typically receive high marks in industry reviews for their backcountry performance and innovation.
Ratings
Performance Reviews:
Consistently praised for power, handling in deep snow, and rider-forward ergonomics.
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