POLARIS SPORTSMAN 450 500 EFI ATV Service Repair PDF Manual 2007 Download
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This manual covers the 2007 Sportsman 450 EFI and Sportsman 500 EFI All-Terrain Vehicles (ATVs). These liquid-cooled, 4-stroke ATVs feature Electronic Fuel Injection (EFI) for enhanced performance and reliability, along with selectable 2WD/4WD capabilities. Designed for a range of off-road activities, the Sportsman line is known for its robust engineering and utility. Key updates for the 2007 models included the introduction of EFI, refined styling, and chassis improvements, building on the heritage of producing capable and durable off-road vehicles. This comprehensive service repair workshop manual provides in-depth information for all diagnostic, maintenance, repair, and rebuilding procedures for the 2007 Sportsman 450 EFI and Sportsman 500 EFI. It covers all major systems, including the engine, drivetrain, chassis, and electrical systems, with detailed instructions, diagnostic charts, and technical specifications. This manual is an essential resource for ATV owners, DIY enthusiasts, and independent repair shops aiming to perform all aspects of service and repair, ensuring the longevity and optimal performance of the vehicle. 🏷️ Basic Information Identification Make: Polaris Model: Sportsman 450 EFI Model Variant: Sportsman 500 EFI Model Year: 2007 Vehicle Type: All-Terrain Vehicle (ATV) Product Category: Service Repair Workshop Manual 👋 Introduction Market Position Target Audience: ATV owners seeking to perform their own maintenance and repairs, DIY enthusiasts, and independent repair shops Competitive Analysis Value Proposition: Significant cost savings on service, repair, and maintenance compared to professional dealership services Key Features Usability: Easy to use, no special technical know-how required, printable pages Accessibility: Instant download, accessible on multiple devices Content Quality: Highly detailed, professional technician information 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive A-Z repair, maintenance, rebuilding, refurbishing, and restoration Diagnostic Coverage: All diagnostic procedures Repair Coverage: All repair procedures Page Count Estimated Page Count: Extensive (specific count not provided, but described as 'complete' and 'highly detailed') Manual Type Manual Type: Service Repair Workshop Manual Language Language: English Format File Format: PDF Delivery Method Delivery Method: Instant Download via Email Link 📖 Manual Coverage Systems Covered Engine Systems: Fuel system (EFI), ignition system, cooling system, lubrication system, starting system, engine mechanical (disassembly, assembly, overhaul) Drivetrain Systems: Transmission, drive shafts, differentials, CV joints, axle assemblies Chassis Systems: Frame, suspension (front and rear), steering system, wheels, tires, braking system Electrical Systems: Battery, charging system, lighting, instrumentation, EFI control unit, sensors, wiring diagrams Bodywork And Plastics: Body panels, fenders, rack systems, trim components, seating Procedures Included Maintenance Procedures: Scheduled maintenance, fluid changes (oil, coolant, brake fluid), filter replacement, lubrication, battery care, tire pressure checks Troubleshooting Procedures: Diagnostic charts, common problem identification, symptom-based troubleshooting Repair Procedures: Component removal, installation, adjustment, and overhaul for all major systems Rebuilding Procedures: Engine, transmission, and suspension component rebuilding Technical Depth Depth Of Information: Professional Technician Level, covering detailed diagnostics, repair steps, and specifications Wiring Diagrams: Included, detailed electrical schematics Torque Specifications: Comprehensive torque values for all critical fasteners Special Tools: Identification of any specialized tools required for specific repairs 📊 Manual Specifications File Format File Format: Adobe PDF Searchable Text: Implied by PDF format, enhancing usability Print Quality Printability: High-quality, printable pages for on-site use Diagram Quality: Highly detailed, printable diagrams Binding Type Binding Type: Digital (no physical binding) Paper Type Paper Type: N/A (Digital File) Software Requirements Compatibility: PC & MAC Computers Operating Systems: Windows 95, 98, 98SE, 2000, NT, ME, XP, Vista, Windows 7 & 8 ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke Engine Displacement Cc: 499 (for 500 model variant) Engine Displacement Cc Alt: 455 (for 450 model variant) Cooling System: Liquid-cooled Fuel System: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Performance Horsepower Approximate: Approximately 30-35 HP (typical for this class of ATV, specific figures not provided in product info) Torque Approximate: Not specified in product information 🔧 Transmission Standard Transmission Type: Automatic (PVT - Polaris Variable Transmission) Drive Selection: 2WD/4WD (selectable) Features Gear Selection: High, Low, Neutral, Reverse 📐 Dimensions Exterior Length Approximate In: 81.0 (typical for model range, specific figures not provided) Width Approximate In: 46.0 (typical for model range, specific figures not provided) Height Approximate In: 47.5 (typical for model range, specific figures not provided) Weights Dry Weight Lbs Approximate: 575 (typical for model range, specific figures not provided) Ground Clearance In Approximate: 11.25 (typical for model range, specific figures not provided) 🛡️ Safety Features Ratings Atv Safety Standards: Adheres to ANSI/SVIA standards for ATVs Active Features Braking System: Hydraulic disc brakes (front and rear) Parking Brake: Yes Passive Features Lighting: Headlights, taillight, brake light 💡 Technology Features Infotainment Infotainment System: N/A (Basic ATV instrumentation) Driver Assistance Traction Control: No ABS: No Connectivity Connectivity Features: N/A 🔧 Maintenance Service Intervals Engine Oil Change: Every 100 hours or annually (refer to manual for exact specifications) Spark Plug Inspection: Annually or as needed (refer to manual for specific replacement interval) Fluid Specifications Engine Oil Type: SAE 10W-40 Synthetic (Polaris recommends their specific...
This manual covers the 2007 Sportsman 450 EFI and Sportsman 500 EFI All-Terrain Vehicles (ATVs). These liquid-cooled, 4-stroke ATVs feature Electronic Fuel Injection (EFI) for enhanced performance and reliability, along with selectable 2WD/4WD capabilities. Designed for a range of off-road activities, the Sportsman line is known for its robust engineering and utility. Key updates for the 2007 models included the introduction of EFI, refined styling, and chassis improvements, building on the heritage of producing capable and durable off-road vehicles.
This comprehensive service repair workshop manual provides in-depth information for all diagnostic, maintenance, repair, and rebuilding procedures for the 2007 Sportsman 450 EFI and Sportsman 500 EFI. It covers all major systems, including the engine, drivetrain, chassis, and electrical systems, with detailed instructions, diagnostic charts, and technical specifications. This manual is an essential resource for ATV owners, DIY enthusiasts, and independent repair shops aiming to perform all aspects of service and repair, ensuring the longevity and optimal performance of the vehicle.
🏷️ Basic Information
Identification
Make:
Polaris
Model:
Sportsman 450 EFI
Model Variant:
Sportsman 500 EFI
Model Year:
2007
Vehicle Type:
All-Terrain Vehicle (ATV)
Product Category:
Service Repair Workshop Manual
👋 Introduction
Market Position
Target Audience:
ATV owners seeking to perform their own maintenance and repairs, DIY enthusiasts, and independent repair shops
Competitive Analysis
Value Proposition:
Significant cost savings on service, repair, and maintenance compared to professional dealership services
Key Features
Usability:
Easy to use, no special technical know-how required, printable pages
Accessibility:
Instant download, accessible on multiple devices
Content Quality:
Highly detailed, professional technician information
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive A-Z repair, maintenance, rebuilding, refurbishing, and restoration
Diagnostic Coverage:
All diagnostic procedures
Repair Coverage:
All repair procedures
Page Count
Estimated Page Count:
Extensive (specific count not provided, but described as 'complete' and 'highly detailed')
Diagnostic charts, common problem identification, symptom-based troubleshooting
Repair Procedures:
Component removal, installation, adjustment, and overhaul for all major systems
Rebuilding Procedures:
Engine, transmission, and suspension component rebuilding
Technical Depth
Depth Of Information:
Professional Technician Level, covering detailed diagnostics, repair steps, and specifications
Wiring Diagrams:
Included, detailed electrical schematics
Torque Specifications:
Comprehensive torque values for all critical fasteners
Special Tools:
Identification of any specialized tools required for specific repairs
📊 Manual Specifications
File Format
File Format:
Adobe PDF
Searchable Text:
Implied by PDF format, enhancing usability
Print Quality
Printability:
High-quality, printable pages for on-site use
Diagram Quality:
Highly detailed, printable diagrams
Binding Type
Binding Type:
Digital (no physical binding)
Paper Type
Paper Type:
N/A (Digital File)
Software Requirements
Compatibility:
PC & MAC Computers
Operating Systems:
Windows 95, 98, 98SE, 2000, NT, ME, XP, Vista, Windows 7 & 8
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke
Engine Displacement Cc:
499 (for 500 model variant)
Engine Displacement Cc Alt:
455 (for 450 model variant)
Cooling System:
Liquid-cooled
Fuel System:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Performance
Horsepower Approximate:
Approximately 30-35 HP (typical for this class of ATV, specific figures not provided in product info)
Torque Approximate:
Not specified in product information
🔧 Transmission
Standard
Transmission Type:
Automatic (PVT - Polaris Variable Transmission)
Drive Selection:
2WD/4WD (selectable)
Features
Gear Selection:
High, Low, Neutral, Reverse
📐 Dimensions
Exterior
Length Approximate In:
81.0 (typical for model range, specific figures not provided)
Width Approximate In:
46.0 (typical for model range, specific figures not provided)
Height Approximate In:
47.5 (typical for model range, specific figures not provided)
Weights
Dry Weight Lbs Approximate:
575 (typical for model range, specific figures not provided)
Ground Clearance In Approximate:
11.25 (typical for model range, specific figures not provided)
🛡️ Safety Features
Ratings
Atv Safety Standards:
Adheres to ANSI/SVIA standards for ATVs
Active Features
Braking System:
Hydraulic disc brakes (front and rear)
Parking Brake:
Yes
Passive Features
Lighting:
Headlights, taillight, brake light
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic ATV instrumentation)
Driver Assistance
Traction Control:
No
ABS:
No
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 100 hours or annually (refer to manual for exact specifications)
Spark Plug Inspection:
Annually or as needed (refer to manual for specific replacement interval)
Fluid Specifications
Engine Oil Type:
SAE 10W-40 Synthetic (Polaris recommends their specific brand, but industry standard equivalent can be used. Refer to manual for exact API rating.)
Engine Oil Capacity Liters:
Approximately 1.7-2.0 liters (refer to manual for exact capacity)
Coolant Type:
Ethylene Glycol based antifreeze (50/50 mixture with distilled water). Polaris recommends their specific coolant. Refer to manual for specifications.
Brake Fluid Type:
DOT 4 Hydraulic Brake Fluid
Known Issues
Efi System Reliability:
Generally reliable, but can be sensitive to fuel quality and battery voltage. EFI sensors (throttle position, crank position) can fail over time.
Pv Belt Wear:
Drive belt wear is a common maintenance item; inspection and replacement based on hours or visible wear is critical.
Suspension Bushings:
Wear and tear on suspension bushings can lead to play and reduced handling. Regular inspection is recommended.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Polaris Industries Inc., USA
Model Evolution
Key Updates For 2007:
Introduction of Electronic Fuel Injection (EFI) for improved performance, throttle response, and cold starting. Refined styling and chassis improvements.
Production
Production Period:
2007 model year
🏆 Awards & Recognition
Recognitions
Industry Accolades:
Polaris Sportsman line generally well-regarded for its utility and off-road capability. Specific awards for the 2007 450/500 EFI models are not detailed in product information.
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