This manual covers the 2007 Sportsman 450, Sportsman 500 EFI, and Sportsman 500 X2 EFI models. These vehicles have a strong reputation in the powersports industry, and the Sportsman line is recognized for its versatility and off-road capabilities. These 2007 models represent an evolution of the platform, featuring Electronic Fuel Injection (EFI) for enhanced performance and efficiency. This comprehensive factory service manual provides detailed information for owners, mechanics, and technicians. It includes step-by-step procedures for disassembly, reassembly, inspection, adjustment, troubleshooting, and repair of all major systems, including the engine, fuel system, transmission, brakes, electrical system, body, and suspension. With over 400 pages of factory-level data, including clear illustrations, exploded views, and diagnostic charts, this manual is an essential resource for maintaining and repairing your Sportsman. 🏷️ Basic Information Identification Make: Polaris Model: Sportsman 450, Sportsman 500 EFI, Sportsman 500 X2 EFI Year: 2007 Product Name: POLARIS SPORTSMAN 450 500 EFI 500 X2 X-2 EFI 2007 Factory Service Repair Maintenance Manual PDF Download Codes Product Code: Not specified Generation Model Generation: N/A (Specific year model) 👋 Introduction Market Position Target Audience: DIY owners, home mechanics, professional technicians, workshops. Key Features Features: Comprehensive coverage, detailed illustrations, step-by-step instructions, troubleshooting support, factory-level information. Technical Data: Contains essential technical data, specifications, and diagrams required for accurate servicing and repair. Competitive Analysis Value Proposition: Enables users to save money by performing their own repairs and maintenance, provides professional-level guidance. 📋 Manual Details Coverage Areas Covered Models: 2007 Polaris Sportsman 450, 2007 Polaris Sportsman 500 EFI, 2007 Polaris Sportsman 500 X2 EFI Trim Levels: Covers standard Sportsman 450, 500 EFI, and 500 X2 EFI variants. Page Count Total Pages: 400+ Estimated File Size: Can be very large, up to 4000 MB (though typically much smaller for PDF downloads). Manual Type Type: Factory Service Manual / Repair Manual / Maintenance Manual Language Language: English Format Format: PDF Download (ZIP/RAR possible for unzipping) Download Access: Instant after payment, 3-day download window Compatibility: PC & MAC compatible, works on Windows 97, 2000, Me, XP, Vista, Windows 7, Windows 10 and later. 📖 Manual Coverage Systems Covered Major Systems: Engine, Fuel System, Clutch (PVT), Transmission, Final Drive, Brakes, Electrical System, Body and Suspension, Steering, Cooling System, Drive Axles, Chassis Specific Systems: EFI System, Active Descent Control (ADC) Gearcase, All Wheel Drive (AWD) System, EBS (Electronic Braking System) Clutch, Starter System, Ignition System, Cooling System, Fuel Delivery System Chassis And Suspension: Covers front and rear suspension components, A-arms, ball joints, tie rods, steering system, and wheel alignment. Procedures Included Repair And Maintenance: Disassembly, Reassembly, Inspection, Adjustment, Troubleshooting, Repair, Replacement, Preventative Maintenance, Diagnostic Procedures Diagnostic Procedures: Diagnostic Codes (EFI), Troubleshooting Charts, Flow Charts, Voltage Drop Tests, Current Draw Tests, Pressure Tests, Component Resistance Tests Troubleshooting Guides: Extensive troubleshooting guides for all major systems, including specific flow charts and diagnostic trees. Technical Depth Depth: Comprehensive (from basic maintenance to detailed component rebuilds and diagnostics) Specific Procedures: Detailed rebuild procedures for engine components, gearcases, and clutches, including torque specifications for all fasteners. 📊 Manual Specifications File Format Format Details: PDF, potentially compressed in ZIP or RAR. Compatible with all PDF readers on Windows, Linux, Mac. Print Quality Printability: Printable on any computer and printer. Binding Type Binding: N/A (Digital download) Paper Type Paper Type: N/A (Digital download) Illustrations Illustrations Quality: Illustrated with clear step-by-step instructions, zoomable illustrations, detailed component explosions, exploded views. Exploded Views: Includes detailed exploded views of various assemblies, aiding in part identification and reassembly. Searchability Searchable Text: PDF format generally allows for text searching, facilitating quick access to specific information. ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke EFI (Electronic Fuel Injection) Performance Displacement Hp Torque: Covers 450cc and 500cc variants. Specific HP/Torque figures are detailed within the manual's specifications sections. Engine Diagnostics: Comprehensive engine troubleshooting section addressing common issues like starting problems, misfires, and power loss. Fuel System Fuel System Type: Electronic Fuel Injection (EFI) Fuel Pump Testing: Procedures for testing fuel pump pressure and diagnosing fuel delivery issues. Maintenance Points Oil And Filter: Detailed procedures for oil and filter change, oil pump priming, and oil pressure testing. Includes recommended oil type and capacity. Internal Components Engine Rebuild: Includes procedures for cylinder head removal/installation, camshaft removal/timing, crankshaft removal/inspection, piston removal/installation, and valve clearance adjustment. Valve Adjustment: Detailed procedures for valve clearance inspection and adjustment. Specific clearance values provided. 🔧 Transmission Standard Transmission Type: Automatic (PVT - Polaris Variable Transmission) with EBS (Electronic Braking System) on some models. Optional Optional Transmissions: N/A (Standard PVT for these models) Features Features: Includes detailed service and troubleshooting for the PVT drive and driven clutches, drive belt inspection/replacement, and EBS clutch service. Maintenance Drive Belt Service: Detailed instructions for drive belt removal, inspection for wear and damage, and installation. Includes specifications for belt width and replacement intervals. 📐 Dimensions Exterior Body Panels: Procedures for removal...