The 2009 Sportsman 500 Touring is a versatile all-terrain vehicle engineered for both recreational trail riding and utility tasks. Designed as a capable two-seater, it combines a powerful 499cc liquid-cooled engine with a smooth Variable Transmission and an on-demand All-Wheel Drive system, offering excellent traction and handling. Key features include independent rear suspension for enhanced comfort, substantial cargo capacity on its front and rear racks, and a robust steel frame. This model stands out for its ability to provide a comfortable and capable riding experience for both the operator and a passenger, making it a strong contender in the utility/recreation ATV segment. This comprehensive service repair manual provides in-depth guidance for maintaining and repairing the 2009 Sportsman 500 Touring. It covers all essential systems, including the engine, fuel injection, final drive, bodywork, steering, suspension, clutch, transmission, brakes, and electrical components, complete with detailed wiring diagrams. Owners and technicians will find detailed procedures for scheduled maintenance, troubleshooting common issues, diagnostics, component repair, and replacement, along with essential technical specifications and fluid recommendations. The manual's thoroughness ensures that users can effectively keep their ATV in optimal working condition. 🏷️ Basic Information Identification Make: Polaris Model: Sportsman 500 Touring Year: 2009 Vehicle Type: ATV (All-Terrain Vehicle) Segment: Utility/Recreation ATV 👋 Introduction Market Position Market Position: The 2009 Polaris Sportsman 500 Touring was positioned as a robust, comfortable, and capable all-terrain vehicle designed for extended rides, utility tasks, and recreational trail riding. It offered a blend of power, handling, and comfort features for both rider and passenger. Competitive Analysis Competitive Analysis: Competed with other leading utility/recreation ATVs from brands like Can-Am (Outlander series), Yamaha (Grizzly series), Honda (Rancher/Foreman series), and Suzuki (KingQuad series), often differentiating through its independent rear suspension, comfortable seating for two, and Polaris's reputation for innovation and off-road capability. Key Features Key Features: The 'Touring' designation highlights its dual-seat capability with integrated passenger comforts, independent rear suspension (IRS) for a smoother ride, powerful 499cc engine, automatic transmission, and Polaris's reliable AWD system. 📋 Manual Details Coverage Coverage Areas: General Information, Maintenance, Engine, Fuel Injection, Final Drive, Body, Steering, Suspension, Clutch System, Transmission, Brakes, Electrical, Wire Diagrams Coverage Scope: Comprehensive coverage for all mechanical and electrical systems of the 2009 Polaris Sportsman 500 Touring ATV, intended for professional technicians and skilled DIY mechanics. Format Manual Type: Service Repair Manual Language: English File Format: PDF / WINRAR Delivery Method: Instant Download via Email Compatibility Operating Systems: Win95/98/ME/XP/vista/7/8/Linux/MAC Device Compatibility: iOS, Android 📖 Manual Coverage Systems Systems Covered: Engine overhaul, fuel delivery and injection, powertrain, drivetrain, chassis, suspension, braking system, electrical system, lighting, wiring schematics. Systems Covered Detail: Includes detailed sections on the engine's internal components (pistons, cylinders, valves), fuel delivery system (injectors, fuel pump), final drive gearing and bearings, steering column and linkages, front and rear suspension components (shocks, control arms, bushings), clutch (primary and secondary), transmission gears and shafts, braking system hydraulics and components, and the entire electrical system including battery, charging system, ignition, lights, and all wiring harnesses. Procedures Procedures Included: Scheduled maintenance, troubleshooting, diagnostics, component repair and replacement, assembly, disassembly, torque specifications, fluid capacities. Procedures Included Detail: Covers procedures such as valve clearance adjustment, timing chain inspection/replacement, carburetor/fuel injector cleaning and diagnosis, clutch engagement and disengagement checks, transmission fluid changes and inspection, brake pad replacement, rotor resurfacing/replacement, wheel bearing service, shock absorber testing and replacement, steering tie rod adjustment, and complete electrical system troubleshooting using the provided wiring diagrams. Depth Technical Depth: Comprehensive, covering routine maintenance to complete engine rebuilds and advanced diagnostics. 📊 Manual Specifications Digital File Quality: High-resolution, designed for clarity and usability on digital devices. Searchable text likely included. Print Quality: Printable format, allowing users to print specific sections or the entire manual for workshop use. Binding Type: Not Applicable (Digital Format) Paper Type: Not Applicable (Digital Format) Searchability: PDF format typically allows for keyword searching, enhancing the user's ability to quickly find specific information. ⚙️ Engine Specifications Primary Engine Engine Type: 4-Stroke, Single Cylinder, SOHC Displacement: 499cc Cooling System: Liquid-Cooled Bore X Stroke: 92 mm x 75 mm (Approximate - verify with manual) Compression Ratio: 9.5:1 (Typical for this engine type - verify with manual) Performance Horsepower: Approximately 30 HP (exact figure may vary slightly) Torque: Estimated around 28 lb-ft (exact figure may vary slightly) Fuel System Fuel System: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (87 octane recommended) 🔧 Transmission Standard Transmission Type: Automatic (PVT - Polaris Variable Transmission) Drive Modes: High, Low, Neutral, Reverse, Park Features Gear Reduction: On-demand All-Wheel Drive (AWD) Final Drive: Shaft Drive Belt Drive: Durable belt-driven CVT system designed for seamless power transfer. 📐 Dimensions Exterior Length: Approx. 85 in (215.9 cm) Width: Approx. 46 in (116.8 cm) Height: Approx. 50 in (127 cm) Wheelbase: Approx. 50.5 in (128.3 cm) Weights Dry Weight: Approx. 680 lbs (308 kg) Ground...