🏷️ Basic Information Identification Make: Polaris Model: Sportsman Touring 500 EFI Year: 2009-2011 Codes Model Code Range: Specific model codes vary by year and configuration; refer to VIN decoding for precise identification. 👋 Introduction Market Position Category: Utility ATV (All-Terrain Vehicle) for recreational and working purposes. Target User: Owners seeking to perform maintenance, repairs, and diagnostics on their Polaris Sportsman Touring 500 EFI. Competitive Analysis Competitors: Competes with models from brands like Can-Am Outlander, Yamaha Grizzly, Honda Foreman, and Arctic Cat in the utility ATV segment. Key Features Feature Highlight: The 'Touring' designation indicates a focus on comfort and extended ride capabilities, often with features like a passenger seat and a longer wheelbase. Value Proposition: Provides comprehensive factory information for DIY mechanics, reducing reliance on dealership service. 📋 Manual Details Coverage Areas Covered Models: Polaris Sportsman Touring 500 EFI for model years 2009, 2010, and 2011. Page Count Estimated Pages: Comprehensive; likely over 500 pages, typical for a full factory service manual. Manual Type Type: Full Factory Service & Repair Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, repair, and overhaul procedures for the 499cc liquid-cooled, 4-stroke, SOHC, single-cylinder engine. Fuel System: EFI system (Electronic Fuel Injection) troubleshooting, component testing (injectors, throttle body, fuel pump), and calibration. Ignition System: CDI unit, spark plug analysis, coil testing, and timing procedures. Transmission Drive: Automatic PVT (Polaris Variable Transmission) clutch service (primary and secondary), belt inspection and replacement, roller maintenance, and gearbox overhaul. Drivetrain: All-Wheel Drive (AWD) system diagnostics, AWD lock actuator service, front differential maintenance, rear differential service, and driveshaft U-joint inspection. Suspension: Front and rear suspension component inspection, shock absorber adjustment and replacement, A-arm bushings, and steering linkage maintenance. Brakes: Hydraulic brake system service, caliper overhaul, brake pad replacement, rotor inspection, brake fluid flushing and bleeding, and parking brake adjustments. Electrical System: Wiring diagrams, battery maintenance, charging system (stator, regulator/rectifier), starter motor service, lighting system troubleshooting, and accessory wiring. Cooling System: Radiator service, fan operation, coolant type and capacity, thermostat testing, and hose inspection. Exhaust System: Muffler and pipe inspection, gasket replacement, and heat shield maintenance. Frame Chassis: Frame inspection for damage, steering column service, and rider controls (handlebars, levers). Bodywork: Plastic panel removal and installation, fender maintenance, and seat service. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug checks, chain/belt adjustments, and general inspections. Troubleshooting: Step-by-step diagnostic guides for common and uncommon issues across all major systems. Component Overhaul: Detailed rebuild procedures for engines, transmissions, differentials, and other major components. Electrical Diagnostics: Schematics, wiring harness troubleshooting, component testing using multimeters, and fault code interpretation (if applicable). Suspension Alignment: Procedures for checking and adjusting steering geometry and suspension settings. Clutch Adjustment: Specific instructions for maintaining optimal performance of the PVT system. Fluid Changes: Correct types, capacities, and intervals for engine oil, transmission oil, coolant, and brake fluid. Torque Specifications: Essential torque values for critical fasteners throughout the vehicle. Technical Depth Depth: Factory-level, in-depth technical information covering everything from routine maintenance to complete engine and transmission rebuilds. Diagnostic Tools: Information on diagnostic connectors and basic diagnostic procedures. Special Tools: Identification of any specialized tools required for specific repair procedures. 📊 Manual Specifications File Format Type: PDF (Portable Document Format) Print Quality Quality: High-resolution scans suitable for clear viewing and printing. Text is likely searchable. Binding Type Binding: Not applicable (Digital download format) Paper Type Paper: Not applicable (Digital download format) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, single-cylinder Displacement: 499cc Cooling System: Liquid-cooled Bore X Stroke: Specifics available in manual, typically around 92mm x 75.2mm Compression Ratio: Specifics available in manual, typically around 10.2:1 Performance Horsepower: Approx. 39-40 HP at RPM (specifics in manual) Torque: Specifics available in manual, typically around 31 lb-ft at RPM Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with throttle body Fuel Type: Unleaded gasoline (Octane rating specified in manual, typically 87 or higher) Fuel Pump Pressure: Specific pressure readings for troubleshooting will be detailed in the manual. 🔧 Transmission Standard Type: Automatic Polaris Variable Transmission (PVT) with Engine Braking Optional Optional Types: N/A for this model; PVT is standard. Features Gear Selection: High, Low, Neutral, Reverse, Park Drive System: On-Demand All-Wheel Drive (AWD) with 2WD/AWD selector Clutch Type: Centrifugal primary clutch, roller secondary clutch Fluid Specifications Transmission Fluid Type: Polaris AGL Premium Gearcase Lubricant or equivalent SAE 30/40 Synthetic Gearcase Lubricant (refer to manual for exact specification). Fluid Capacities Gearcase Capacity: Specific capacity listed in manual, typically around 10-12 oz. 📐 Dimensions Exterior Length: Approx. 85.1 inches (216.2 cm) Width: Approx. 47.6 inches (120.9 cm) Height: Approx. 48.5 inches (123.2 cm) to handlebars Wheelbase: Approx. 57 inches (144.8 cm) Ground Clearance: Approx. 11.25 inches (28.6 cm) Weights Dry Weight: Approx. 665 lbs (301.6 kg) - *Note: Actual wet weight will be higher.* Towing...