🏷️ Basic Information Identification Make: Polaris Model: Sportsman Touring 800 EFI Product Name: Polaris Sportsman Touring 800 EFI Workshop Manual 2009 2010 PDF Download Codes Year Coverage: 2009, 2010 👋 Introduction Market Position Segment: High-performance, 2-up touring ATV. Target User: Enthusiasts and owners seeking in-depth maintenance and repair knowledge for their Polaris Sportsman Touring 800 EFI. Competitive Analysis Competitors: Can-Am Outlander, Arctic Cat Thundercat, Yamaha Grizzly, Honda Foreman Rubicon. Key Features Vehicle Strengths: Powerful 800cc engine, comfortable 2-up riding, robust suspension, capable AWD system. Manual Value Proposition: Provides comprehensive, DIY-friendly repair and maintenance information for owners and technicians, covering all aspects of the vehicle. 📋 Manual Details Coverage Areas All Models Covered: True Repair Coverage: A-Z Mechanical Coverage: True Electrical Coverage: True Page Count Estimated Page Count: Extensive (Specific number not provided, but implies comprehensive A-Z coverage) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Downloadable Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine overhaul, disassembly, assembly, tuning, and diagnostics. Fuel System: EFI system, fuel pump, injectors, pressure regulator, fuel lines, fuel tank servicing. Ignition System: Spark plugs, ignition coils, ECU management, timing. Cooling System: Radiator, fan, coolant, hoses, thermostat, water pump. Transmission Drivetrain: PVT (Polaris Variable Transmission) system, belts, clutches, final drive, differential, driveshafts, AWD system. Brakes: Hydraulic brake system, master cylinders, calipers, brake lines, pads, rotors, bleeding procedures. Suspension: Front and rear suspension components, shocks, springs, control arms, bushings, alignment. Steering: Steering column, tie rods, steering rack, power steering system (if applicable). Electrical System: Wiring diagrams, battery, starter, alternator/stator, lighting, switches, sensors, ECU, diagnostic codes. Body Chassis: Frame, body panels, fenders, racks, seat, handlebars, plastic components. Wheels Tires: Wheel specifications, tire pressure, mounting, balancing. Procedures Included Routine Maintenance: Oil changes, filter replacements, lubrication, inspections. Troubleshooting: Diagnostic procedures, fault code interpretation, symptom-based troubleshooting. Component Removal Installation: Detailed step-by-step guides for all major components. Rebuilds Overhauls: Complete procedures for engine, transmission, and suspension rebuilds. Electrical Diagnostics: Wiring harness testing, sensor verification, ECU troubleshooting. Torque Specifications: Precise torque values for all fasteners. Technical Depth Depth: Comprehensive (Covers all repairs A-Z, mechanical and electrical, with detailed pictures and diagrams). 📊 Manual Specifications File Format File Type: PDF Searchability: Likely searchable text (common for professional PDF manuals). Print Quality Printability: All pages are printable. Image Quality: Tons of detailed pictures & diagrams included. Binding Type Binding: N/A (Digital PDF Download) Paper Type Paper Type: N/A (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Engine Type: 800cc Twin-Cylinder, 4-Stroke, EFI Bore X Stroke: Not explicitly stated in product info, but typically around 85mm x 70mm for this engine. Cooling System: Liquid-Cooled Valvetrain: SOHC, 4 Valves per Cylinder Performance Horsepower: Approx. 55-60 HP (Actual figures vary by specific tuning and model year). Torque: Not explicitly stated in product info, but significant torque for its class. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Fuel Tank Capacity: Approximately 4.0 gallons (15.1 L). 🔧 Transmission Standard Transmission Type: Polaris Variable Transmission (PVT) with Engine Braking Drive Modes: 2WD/4WD with VersaTrac™ Optional Gear Selection: High, Low, Neutral, Reverse, Park Features Clutch System: Shoring, High-Performance Drive Clutch and Driven Clutch. Final Drive: Shaft Drive 📐 Dimensions Exterior Length: Approx. 83.2 inches (211.3 cm) Width: Approx. 46.5 inches (118.1 cm) Height: Approx. 48 inches (121.9 cm) Wheelbase: Approx. 50.5 inches (128.3 cm) Cargo Front Rack Capacity: 100 lbs (45 kg) Rear Rack Capacity: 200 lbs (90 kg) Weights Dry Weight: Approx. 650 lbs (295 kg) Towing Capacity: 1500 lbs (680 kg) Gvw: Not explicitly stated in product info. 🛡️ Safety Features Ratings Crash Test Ratings: N/A (ATVs typically not subjected to standard automotive crash tests). Active Features Braking System: Hydraulic Disc Brakes (Front and Rear). Engine Braking: Integrated PVT engine braking. All Wheel Drive: On-Demand AWD with VersaTrac™ for enhanced traction and stability. Passive Features Lighting: Dual Halogen Headlights, LED Tail/Brake Lights. Ergonomics: Comfortable seating for two, ergonomic handlebar design. 💡 Technology Features Infotainment Display Panel: Digital Gauge Cluster with speedometer, odometer, trip meter, tachometer, engine hour meter, fuel gauge, clock, and gear indicator. Driver Assistance Braking Assist: Engine braking for controlled descents. Connectivity Diagnostic Ports: Diagnostic port for accessing engine fault codes and data. 🔧 Maintenance Service Intervals Engine Oil Change: Every 100 hours or 12 months, whichever comes first. (Refer to manual for exact intervals). Transmission Oil Change: Refer to manual; typically checked at 50-hour intervals and changed as needed or per schedule. Pvt Belt Inspection: Inspect PVT belt at 50 hours and every 100 hours thereafter for wear and damage. Replace as needed. Air Filter Cleaning: Clean air filter every 25 hours or more often in dusty conditions. Fluid Specifications Engine Oil: Polaris Synthetic 2W-50 (or equivalent API SG, JASO MA rated oil). Transmission Fluid: Polaris AGL Synthetic Gearcase Lubricant (or equivalent). Coolant: Ethylene Glycol-based antifreeze (50/50...