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Polaris Sportsman Touring Quadricycle 2008 Workshop Manual

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The 2008 Sportsman Touring is a premium multi-purpose quadricycle designed for outdoor enthusiasts, offering a blend of comfort and capability for extended rides. Building on a reputation for powerful engines and advanced all-wheel-drive systems, this model emphasizes touring ergonomics with features like comfortable seating and an extended wheelbase for enhanced stability and rider comfort. Its robust construction, capable all-wheel-drive system, and ample cargo capacity make it well-suited for trail riding, hunting, and general utility use, distinguishing it with its focus on long-distance performance and rider enjoyment. This workshop service repair manual provides comprehensive guidance for the 2008 Sportsman Touring ATV. It covers all essential aspects of maintenance, diagnostics, and repair, including detailed procedures for engine overhaul, transmission servicing, drivetrain maintenance, suspension and brake system repairs, and electrical system diagnostics. The manual also includes crucial information on preventative maintenance schedules, troubleshooting guides, wiring diagrams, and torque specifications, serving as an indispensable resource for owners and technicians seeking to maintain and restore the vehicle's optimal performance and reliability. 🏷️ Basic Information Identification Make: Polaris Model: Sportsman Touring Year: 2008 Vehicle Type: Quadricycle / ATV Product Type: Workshop Service Repair Manual Codes Manual Identifier: Polaris Sportsman Touring 2008 Workshop Manual PDF Download 👋 Introduction Market Position Segment: Premium multi-purpose touring ATV. Target Audience: Outdoor enthusiasts, hunters, trail riders, utility users requiring comfort and capability for longer rides. Competitive Analysis Competitors: Arctic Cat Prowler, Yamaha Grizzly, Can-Am Outlander, Honda Foreman. Key Differentiators: Polaris's reputation for powerful engines, advanced AWD systems, and comfortable, long-distance touring ergonomics. Key Features Touring Comfort: Ergonomic seating, independent rear suspension (IRS), extended wheelbase for stability and rider comfort. Performance: Powerful engine options, capable AWD system, good ground clearance. Utility: Front and rear racks for cargo carrying, towing capacity. 📋 Manual Details Coverage Areas Primary Coverage: Complete factory service and repair procedures for the 2008 Polaris Sportsman Touring ATV. Diagnostic Coverage: Includes troubleshooting guides and diagnostic flowcharts for electrical and mechanical systems. Maintenance Coverage: Detailed maintenance schedules, procedures, and specifications. Repair Coverage: Step-by-step repair instructions for all major components and systems. Page Count Estimated Page Count: Hundreds of pages (specific count not provided in product description, but indicated as extensive). Manual Type Type: Workshop Service Repair Manual Source: Official Full Factory Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Engine overhaul, disassembly, assembly, tuning, cooling system, lubrication system, fuel system (carburetor/injection), ignition system, exhaust system. Transmission: Automatic transmission (CVT), gearbox, drive clutch, driven clutch, belt replacement, torque converter. Drivetrain: All-wheel drive (AWD) system, viscous lockout, differential (front/rear), driveshafts, U-joints, axles, final drive. Suspension: Front and rear suspension, shock absorbers, springs, control arms, bushings, steering components, wheel bearings. Brakes: Hydraulic brake system, calipers, master cylinder, brake lines, pads, rotors, parking brake. Electrical: Wiring diagrams, starter motor, alternator/stator, battery, lighting system, ignition switch, control modules, sensors, diagnostics. Fuel System: Fuel tank, fuel pump, fuel lines, fuel filter, carburetor/fuel injection system, idle control. Cooling System: Radiator, coolant, fan, hoses, thermostat, water pump. Exhaust System: Exhaust manifold, pipes, muffler, catalytic converter (if applicable). Body And Frame: Body panels, seats, fenders, racks, frame inspection and repair, plastics. Steering: Handlebar assembly, steering post, tie rods, steering rack, power steering (if equipped). Procedures Included Preventative Maintenance: Regular checks, lubrication points, filter changes, belt inspections, fluid level checks. Troubleshooting: System-specific diagnostics, common fault identification, symptom-based problem solving. Disassembly And Assembly: Complete procedures for dismantling and reassembling all major vehicle components. Component Rebuild: Detailed instructions for rebuilding engines, transmissions, carburetors, clutches, etc. Wiring Diagrams: Comprehensive electrical schematics for all circuits. Torque Specifications: Precise torque values for all fasteners. Special Tools: Identification and usage of specialized tools required for certain procedures. Adjustments: Carburetor tuning, throttle cable adjustment, brake adjustments. Technical Depth Depth: Comprehensive, suitable for professional technicians and advanced DIY users. Diagnostic Capability: Advanced diagnostic procedures, including interpreting error codes and sensor data. Repair Level: Covers everything from routine maintenance to complete engine and transmission overhauls. 📊 Manual Specifications File Format Format: PDF Searchable: Likely searchable text (standard for quality PDF manuals). Print Quality Printability: Designed to be printable, allowing users to create a physical copy. Image Resolution: High resolution images and diagrams are expected for clarity. Binding Type Physical Binding Suggestion: Coil or comb binding recommended for lay-flat use during repairs. Paper Type Physical Paper Suggestion: Heavyweight, durable paper recommended for shop environments. ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke gasoline engine (specific configuration varies by sub-model, likely V-Twin or single-cylinder). Displacement: Likely between 400cc and 800cc, common for Polaris Sportsman models of this era (e.g., 500cc, 700cc, 800cc). Cooling System: Liquid-cooled. Bore X Stroke: Specifics vary by engine size; the manual will detail these. Performance Horsepower: Varies by engine size, typically 40-60 HP for this class. Torque: Varies by engine size, providing strong low-end grunt. Fuel System Fuel Delivery: Carbureted or...
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Type: Atv
Verkoper:
Sku: 55397
Collecties: ALL ATV Powersports

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Polaris Sportsman Touring Quadricycle 2008 Workshop ManualPolaris Sportsman Touring Quadricycle 2008 Workshop ManualPolaris Sportsman Touring Quadricycle 2008 Workshop ManualPolaris Sportsman Touring Quadricycle 2008 Workshop Manual
The 2008 Sportsman Touring is a premium multi-purpose quadricycle designed for outdoor enthusiasts, offering a blend of comfort and capability for extended rides. Building on a reputation for powerful engines and advanced all-wheel-drive systems, this model emphasizes touring ergonomics with features like comfortable seating and an extended wheelbase for enhanced stability and rider comfort. Its robust construction, capable all-wheel-drive system, and ample cargo capacity make it well-suited for trail riding, hunting, and general utility use, distinguishing it with its focus on long-distance performance and rider enjoyment. This workshop service repair manual provides comprehensive guidance for the 2008 Sportsman Touring ATV. It covers all essential aspects of maintenance, diagnostics, and repair, including detailed procedures for engine overhaul, transmission servicing, drivetrain maintenance, suspension and brake system repairs, and electrical system diagnostics. The manual also includes crucial information on preventative maintenance schedules, troubleshooting guides, wiring diagrams, and torque specifications, serving as an indispensable resource for owners and technicians seeking to maintain and restore the vehicle's optimal performance and reliability.
🏷️ Basic Information
Identification
Make:
Polaris
Model:
Sportsman Touring
Year:
2008
Vehicle Type:
Quadricycle / ATV
Product Type:
Workshop Service Repair Manual
Codes
Manual Identifier:
Polaris Sportsman Touring 2008 Workshop Manual PDF Download
👋 Introduction
Market Position
Segment:
Premium multi-purpose touring ATV.
Target Audience:
Outdoor enthusiasts, hunters, trail riders, utility users requiring comfort and capability for longer rides.
Competitive Analysis
Competitors:
Arctic Cat Prowler, Yamaha Grizzly, Can-Am Outlander, Honda Foreman.
Key Differentiators:
Polaris's reputation for powerful engines, advanced AWD systems, and comfortable, long-distance touring ergonomics.
Key Features
Touring Comfort:
Ergonomic seating, independent rear suspension (IRS), extended wheelbase for stability and rider comfort.
Performance:
Powerful engine options, capable AWD system, good ground clearance.
Utility:
Front and rear racks for cargo carrying, towing capacity.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete factory service and repair procedures for the 2008 Polaris Sportsman Touring ATV.
Diagnostic Coverage:
Includes troubleshooting guides and diagnostic flowcharts for electrical and mechanical systems.
Maintenance Coverage:
Detailed maintenance schedules, procedures, and specifications.
Repair Coverage:
Step-by-step repair instructions for all major components and systems.
Page Count
Estimated Page Count:
Hundreds of pages (specific count not provided in product description, but indicated as extensive).
Manual Type
Type:
Workshop Service Repair Manual
Source:
Official Full Factory Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Engine overhaul, disassembly, assembly, tuning, cooling system, lubrication system, fuel system (carburetor/injection), ignition system, exhaust system.
Transmission:
Automatic transmission (CVT), gearbox, drive clutch, driven clutch, belt replacement, torque converter.
Drivetrain:
All-wheel drive (AWD) system, viscous lockout, differential (front/rear), driveshafts, U-joints, axles, final drive.
Suspension:
Front and rear suspension, shock absorbers, springs, control arms, bushings, steering components, wheel bearings.
Brakes:
Hydraulic brake system, calipers, master cylinder, brake lines, pads, rotors, parking brake.
Electrical:
Wiring diagrams, starter motor, alternator/stator, battery, lighting system, ignition switch, control modules, sensors, diagnostics.
Fuel System:
Fuel tank, fuel pump, fuel lines, fuel filter, carburetor/fuel injection system, idle control.
Cooling System:
Radiator, coolant, fan, hoses, thermostat, water pump.
Exhaust System:
Exhaust manifold, pipes, muffler, catalytic converter (if applicable).
Body And Frame:
Body panels, seats, fenders, racks, frame inspection and repair, plastics.
Steering:
Handlebar assembly, steering post, tie rods, steering rack, power steering (if equipped).
Procedures Included
Preventative Maintenance:
Regular checks, lubrication points, filter changes, belt inspections, fluid level checks.
Troubleshooting:
System-specific diagnostics, common fault identification, symptom-based problem solving.
Disassembly And Assembly:
Complete procedures for dismantling and reassembling all major vehicle components.
Component Rebuild:
Detailed instructions for rebuilding engines, transmissions, carburetors, clutches, etc.
Wiring Diagrams:
Comprehensive electrical schematics for all circuits.
Torque Specifications:
Precise torque values for all fasteners.
Special Tools:
Identification and usage of specialized tools required for certain procedures.
Adjustments:
Carburetor tuning, throttle cable adjustment, brake adjustments.
Technical Depth
Depth:
Comprehensive, suitable for professional technicians and advanced DIY users.
Diagnostic Capability:
Advanced diagnostic procedures, including interpreting error codes and sensor data.
Repair Level:
Covers everything from routine maintenance to complete engine and transmission overhauls.
📊 Manual Specifications
File Format
Format:
PDF
Searchable:
Likely searchable text (standard for quality PDF manuals).
Print Quality
Printability:
Designed to be printable, allowing users to create a physical copy.
Image Resolution:
High resolution images and diagrams are expected for clarity.
Binding Type
Physical Binding Suggestion:
Coil or comb binding recommended for lay-flat use during repairs.
Paper Type
Physical Paper Suggestion:
Heavyweight, durable paper recommended for shop environments.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke gasoline engine (specific configuration varies by sub-model, likely V-Twin or single-cylinder).
Displacement:
Likely between 400cc and 800cc, common for Polaris Sportsman models of this era (e.g., 500cc, 700cc, 800cc).
Cooling System:
Liquid-cooled.
Bore X Stroke:
Specifics vary by engine size; the manual will detail these.
Performance
Horsepower:
Varies by engine size, typically 40-60 HP for this class.
Torque:
Varies by engine size, providing strong low-end grunt.
Fuel System
Fuel Delivery:
Carbureted or Electronic Fuel Injection (EFI), depending on specific model variant.
Fuel Type:
Unleaded gasoline.
Fuel Capacity:
Typically around 4-5 gallons, specific value in manual.
🔧 Transmission
Standard
Transmission Type:
Automatic (CVT - Continuously Variable Transmission).
Drive Modes:
2WD, 4WD, and often a locked 4WD/AWD mode (e.g., Polaris's AWD system with Versa-Trac).
Features
Clutch System:
Dual clutch system (primary and secondary/drive and driven) for CVT operation.
Gear Reduction:
High and Low range gearing.
Transmission Fluid:
Specific Polaris synthetic transmission fluid or equivalent (manual will specify part number and type).
📐 Dimensions
Exterior
Length:
Varies by sub-model, typically around 80-85 inches.
Width:
Typically around 46-48 inches.
Height:
Typically around 47-50 inches.
Wheelbase:
Extended for touring models, often around 55-57 inches.
Ground Clearance:
Typically 10-12 inches, depending on suspension setup and tire size.
Cargo
Front Rack Capacity:
Typically 100 lbs.
Rear Rack Capacity:
Typically 200 lbs.
Weights
Dry Weight:
Varies by model, often in the 600-700 lbs range.
Towing Capacity:
Typically 1,500 lbs.
Payload Capacity:
Typically 300-350 lbs (rider + cargo).
🛡️ Safety Features
Ratings
Atv Safety Standards:
Adheres to industry safety standards relevant to ATVs for its production year.
Active Features
Braking System:
Hydraulic disc brakes on all wheels, engineered for reliable stopping power.
Aawd System:
Automatic All-Wheel Drive system enhances traction and control in varied terrain.
Engine Braking:
Integrated engine braking from the CVT system for downhill control.
Passive Features
Ergonomics:
Designed for rider comfort and control, reducing fatigue on long rides.
Lighting:
Dual beam headlights and a taillight/brake light for visibility.
Roll Over Protection:
While not a roll cage, the handlebar and chassis design provide a protective structure.
💡 Technology Features
Infotainment
Infotainment System:
Basic; primarily focused on essential vehicle information (e.g., speedometer, odometer, fuel gauge, 4WD indicator, engine warning lights).
Driver Assistance
Traction Control:
The AWD system functions as a form of traction assistance, automatically engaging the front wheels when slippage is detected.
Engine Management:
On EFI models, advanced engine control modules (ECMs) manage fuel injection, ignition timing, and other parameters for optimal performance and emissions.
Connectivity
Connectivity Features:
Minimal; primarily diagnostic port for service tools.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 100 hours or annually, specific interval detailed in the manual.
Air Filter Maintenance:
Regular inspection and cleaning/replacement based on operating conditions (e.g., every 25-50 hours).
Spark Plug Replacement:
Recommended interval typically 100-200 hours or as per manual.
Belt Inspection:
Crucial inspection of the CVT belt for wear, cracks, and proper tension, usually at 50-hour intervals.
Fluid Specifications
Engine Oil Type:
Polaris PS-4 Full Synthetic 5W-50 or equivalent. Manual will specify exact SAE grade and API service classification.
Engine Oil Capacity:
Varies by engine size, typically around 2 quarts (1.9 liters). Exact capacity in manual.
Coolant Type:
Ethylene glycol based antifreeze/coolant, typically a 50/50 mix with distilled water. Manual will specify a color and type.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid. Manual will specify.
Gearcase Oil Type:
Specific Polaris synthetic gearcase lubricant or equivalent. Manual will specify viscosity and part number.
Known Issues
Cvtvibration And Wear:
CVT belt wear, clutch engagement issues, and vibration are common concerns that require regular inspection and maintenance.
Suspension Bushings:
Bushings in control arms and suspension components can wear over time, leading to play and reduced handling.
Electrical Connector Corrosion:
In wet or muddy conditions, electrical connectors can corrode, leading to intermittent faults or system failures.
Cooling System Leaks:
Hose leaks or radiator issues can compromise the cooling system, leading to overheating.
📚 Vehicle History
Brand Heritage
Brand Legacy:
Polaris Industries is a long-standing and respected manufacturer of powersports vehicles, known for innovation in ATVs and snowmobiles.
Model Evolution
Sportsman Lineage:
The Sportsman line has been a cornerstone for Polaris, evolving from utility-focused models to incorporate more powerful engines, independent suspension, and touring capabilities.
Touring Variant Development:
The 'Touring' designation signifies models specifically designed for enhanced comfort, longer suspension travel, and often extended seating or storage for multi-day excursions.
Production
Production Years:
The Sportsman Touring model line has been in production for many years, with 2008 being a specific iteration.
Manufacturing Location:
Polaris vehicles are primarily manufactured in the United States.
🏆 Awards & Recognition
Recognitions
Atv Industry Accolades:
Polaris Sportsman models have consistently received positive reviews and awards from ATV publications for their performance, comfort, and utility over the years.
Ratings
Consumer Reviews:
Owners often praise the power, comfort, and off-road capability of the Sportsman Touring line.
Certifications
Manufacturing Standards:
Manufactured to meet rigorous quality and safety standards set by Polaris.
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