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PORSCHE 911 CARRERA 964 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Porsche Model: 911 Carrera Chassis Code: 964 Generation Generation Name: 964 Generation Years: 1989-1994 Codes Engine Codes Covered: M64.01 (3.6L), M64.02 (3.6L Carrera 2/4), M64.03 (3.8L Carrera RS) Transmission Codes Covered: G64/00 (5-speed Manual), G64/01 (5-speed Manual), G64/20 (5-speed Manual AWD), A50/00 (4-speed Automatic Tiptronic) 👋 Introduction Market Position Market Position: The Porsche 911 (964 generation) represented a significant evolution, bridging the air-cooled era with modern advancements, making it a highly sought-after classic. Competitive Analysis Competitive Analysis: Competed with other high-performance sports cars of its era, offering a blend of everyday usability and track-capable performance. Key Features Key Features Vehicle: Introduction of Tiptronic automatic transmission, standard ABS, coil springs replacing torsion bars, and a more aerodynamic body. Key Features Manual: Provides comprehensive, dealer-level information for maintaining and repairing these complex vehicles, enabling significant cost savings. 📋 Manual Details Coverage Areas Coverage Continents: Global Coverage Regions: North America, Europe, Asia, Australia Page Count Page Count: >1300 Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Systems Covered Engine: Engine mechanical, lubrication, cooling, fuel, engine management, ignition, emissions Systems Covered Drivetrain: Manual transmission (G64), Automatic transmission (A50), clutch, differential, driveshafts, axles Systems Covered Chassis: Front axle, rear axle, suspension (front and rear), steering, braking system, ABS, wheels and tires Systems Covered Electrical: Engine electrical, body electrical, ignition system, lighting, instruments, HVAC controls, traction control Systems Covered Body: Body construction, exterior trim, interior trim, doors, windows, seats, HVAC system Procedures Included Procedures Included Maintenance: Scheduled maintenance, fluid checks and changes, filter replacements, inspections Procedures Included Repair: Engine overhaul, transmission rebuild, suspension component replacement, brake system repair, electrical diagnostics and repair Procedures Included Diagnostics: Troubleshooting guides, fault code interpretation, diagnostic procedures for all major systems Technical Depth Technical Depth: Comprehensive, suitable for professional mechanics and DIY enthusiasts Depth Detail: Covers routine maintenance to complete engine and transmission overhauls, including intricate electrical and diagnostic procedures. 📊 Manual Specifications File Format File Format: PDF File Size Mb: 149 MB Print Quality Print Quality: High Definition Diagrams Diagram Clarity: Sharp and clear, suitable for detailed component identification and assembly. Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) Usability Usability: Readable on any device with PDF reader, printable Searchability: Likely searchable text if PDF is OCR'd, though not explicitly stated. Software Requirements: Adobe Acrobat Reader, File Archiver (WinZip/WinRAR) Navigation: Well-structured contents with bookmarks for every chapter ⚙️ Engine Specifications Primary Engine Engine Type: Naturally Aspirated, Air-Cooled Flat-Six (H6) Displacement Primary: 3.6 Liters (3600cc) Power Output 3 6L: Approximately 247-261 hp (depending on model and market) Torque Output 3 6L: Approximately 228-232 lb-ft (depending on model and market) Alternative Engine Displacement Alternative: 3.8 Liters (3800cc) Engine Variant 3 8L: Carrera RS (primarily) Power Output 3 8L: Approximately 300 hp (Carrera RS) Fuel System Fuel Injection: Bosch Motronic electronic fuel injection Performance 0 60 Mph Approx Carrera2: Around 5.5 seconds Top Speed Approx Carrera2: Around 160 mph 🔧 Transmission Standard Standard Transmission: 5-Speed Manual (G64) Optional Optional Transmission: 4-Speed Automatic Tiptronic (A50) Features Tiptronic Features: Allows manual gear selection via steering wheel buttons or gear lever. Manual Transmission Variants: Available in rear-wheel drive (G64/00) and all-wheel drive (G64/01 for Carrera 4) configurations. Fluid Specifications Manual Transmission Fluid Type: API GL-4 SAE 75W-90 synthetic gear oil (specific Porsche part numbers recommended) Automatic Transmission Fluid Type: Porsche ATF (specific type, e.g., Type 943.0) or equivalent (e.g., Dexron III compatible) 📐 Dimensions Exterior Wheelbase: Approx. 2272 mm (89.4 in) Length: Approx. 4250 mm (167.3 in) Width: Approx. 1775 mm (69.9 in) Height: Approx. 1310 mm (51.6 in) Weights Curb Weight Carrera2: Approx. 1450-1500 kg (3197-3307 lbs) Curb Weight Carrera4: Approx. 1550-1580 kg (3417-3483 lbs) Wheel Bolt Pattern: 5x130 Wheel Size Standard Front: 16x7 inches Wheel Size Standard Rear: 16x8 inches 🛡️ Safety Features Ratings Safety Ratings: Specific official crash test ratings from the era are less standardized and readily available compared to modern vehicles. However, Porsche's engineering focused on driver safety. Active Features Active Safety Features: Anti-lock Braking System (ABS) standard, limited-slip differential (optional/standard on some models), Traction Control System (ASR - optional/standard on some models). Passive Features Passive Safety Features: Reinforced chassis structure, crumple zones, airbags (driver and passenger introduced during the generation), 3-point seatbelts. 💡 Technology Features Infotainment Infotainment System: Original systems were basic by modern standards, often featuring Blaupunkt or Porsche branded radios with cassette players. Many have been upgraded to modern aftermarket units. Driver Assistance Driver Assistance: ABS, optional ASR (Porsche's traction control system). Connectivity Connectivity: Limited to radio and speaker connections. No integrated Bluetooth or navigation from the factory. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 7,500-10,000 miles or 1 year, whichever comes first (refer to specific manual for exact recommendation). Major Service Interval: Often...
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PORSCHE 911 CARRERA 964 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Porsche
Model:
911 Carrera
Chassis Code:
964
Generation
Generation Name:
964
Generation Years:
1989-1994
Codes
Engine Codes Covered:
M64.01 (3.6L), M64.02 (3.6L Carrera 2/4), M64.03 (3.8L Carrera RS)
Transmission Codes Covered:
G64/00 (5-speed Manual), G64/01 (5-speed Manual), G64/20 (5-speed Manual AWD), A50/00 (4-speed Automatic Tiptronic)
👋 Introduction
Market Position
Market Position:
The Porsche 911 (964 generation) represented a significant evolution, bridging the air-cooled era with modern advancements, making it a highly sought-after classic.
Competitive Analysis
Competitive Analysis:
Competed with other high-performance sports cars of its era, offering a blend of everyday usability and track-capable performance.
Key Features
Key Features Vehicle:
Introduction of Tiptronic automatic transmission, standard ABS, coil springs replacing torsion bars, and a more aerodynamic body.
Key Features Manual:
Provides comprehensive, dealer-level information for maintaining and repairing these complex vehicles, enabling significant cost savings.
📋 Manual Details
Coverage Areas
Coverage Continents:
Global
Coverage Regions:
North America, Europe, Asia, Australia
Page Count
Page Count:
>1300
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Systems Covered Engine:
Engine mechanical, lubrication, cooling, fuel, engine management, ignition, emissions
Systems Covered Drivetrain:
Manual transmission (G64), Automatic transmission (A50), clutch, differential, driveshafts, axles
Systems Covered Chassis:
Front axle, rear axle, suspension (front and rear), steering, braking system, ABS, wheels and tires
Systems Covered Electrical:
Engine electrical, body electrical, ignition system, lighting, instruments, HVAC controls, traction control
Systems Covered Body:
Body construction, exterior trim, interior trim, doors, windows, seats, HVAC system
Procedures Included
Procedures Included Maintenance:
Scheduled maintenance, fluid checks and changes, filter replacements, inspections
Procedures Included Repair:
Engine overhaul, transmission rebuild, suspension component replacement, brake system repair, electrical diagnostics and repair
Procedures Included Diagnostics:
Troubleshooting guides, fault code interpretation, diagnostic procedures for all major systems
Technical Depth
Technical Depth:
Comprehensive, suitable for professional mechanics and DIY enthusiasts
Depth Detail:
Covers routine maintenance to complete engine and transmission overhauls, including intricate electrical and diagnostic procedures.
📊 Manual Specifications
File Format
File Format:
PDF
File Size Mb:
149 MB
Print Quality
Print Quality:
High Definition Diagrams
Diagram Clarity:
Sharp and clear, suitable for detailed component identification and assembly.
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
Usability
Usability:
Readable on any device with PDF reader, printable
Searchability:
Likely searchable text if PDF is OCR'd, though not explicitly stated.
Software Requirements:
Adobe Acrobat Reader, File Archiver (WinZip/WinRAR)
Navigation:
Well-structured contents with bookmarks for every chapter
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated, Air-Cooled Flat-Six (H6)
Displacement Primary:
3.6 Liters (3600cc)
Power Output 3 6L:
Approximately 247-261 hp (depending on model and market)
Torque Output 3 6L:
Approximately 228-232 lb-ft (depending on model and market)
Alternative Engine
Displacement Alternative:
3.8 Liters (3800cc)
Engine Variant 3 8L:
Carrera RS (primarily)
Power Output 3 8L:
Approximately 300 hp (Carrera RS)
Fuel System
Fuel Injection:
Bosch Motronic electronic fuel injection
Performance
0 60 Mph Approx Carrera2:
Around 5.5 seconds
Top Speed Approx Carrera2:
Around 160 mph
🔧 Transmission
Standard
Standard Transmission:
5-Speed Manual (G64)
Optional
Optional Transmission:
4-Speed Automatic Tiptronic (A50)
Features
Tiptronic Features:
Allows manual gear selection via steering wheel buttons or gear lever.
Manual Transmission Variants:
Available in rear-wheel drive (G64/00) and all-wheel drive (G64/01 for Carrera 4) configurations.
Fluid Specifications
Manual Transmission Fluid Type:
API GL-4 SAE 75W-90 synthetic gear oil (specific Porsche part numbers recommended)
Automatic Transmission Fluid Type:
Porsche ATF (specific type, e.g., Type 943.0) or equivalent (e.g., Dexron III compatible)
📐 Dimensions
Exterior
Wheelbase:
Approx. 2272 mm (89.4 in)
Length:
Approx. 4250 mm (167.3 in)
Width:
Approx. 1775 mm (69.9 in)
Height:
Approx. 1310 mm (51.6 in)
Weights
Curb Weight Carrera2:
Approx. 1450-1500 kg (3197-3307 lbs)
Curb Weight Carrera4:
Approx. 1550-1580 kg (3417-3483 lbs)
Wheel Bolt Pattern:
5x130
Wheel Size Standard Front:
16x7 inches
Wheel Size Standard Rear:
16x8 inches
🛡️ Safety Features
Ratings
Safety Ratings:
Specific official crash test ratings from the era are less standardized and readily available compared to modern vehicles. However, Porsche's engineering focused on driver safety.
Active Features
Active Safety Features:
Anti-lock Braking System (ABS) standard, limited-slip differential (optional/standard on some models), Traction Control System (ASR - optional/standard on some models).
Passive Features
Passive Safety Features:
Reinforced chassis structure, crumple zones, airbags (driver and passenger introduced during the generation), 3-point seatbelts.
💡 Technology Features
Infotainment
Infotainment System:
Original systems were basic by modern standards, often featuring Blaupunkt or Porsche branded radios with cassette players. Many have been upgraded to modern aftermarket units.
Driver Assistance
Driver Assistance:
ABS, optional ASR (Porsche's traction control system).
Connectivity
Connectivity:
Limited to radio and speaker connections. No integrated Bluetooth or navigation from the factory.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500-10,000 miles or 1 year, whichever comes first (refer to specific manual for exact recommendation).
Major Service Interval:
Often around 30,000 miles or 3 years, involving checks of belts, hoses, spark plugs, and brake systems.
Fluid Specifications
Engine Oil Type:
Synthetic engine oil, SAE 0W-40 or 5W-40 is commonly recommended for modern formulations, but specific vintage recommendations (e.g., 10W-50 or 20W-50) may apply depending on climate and engine condition. Always consult the manual or a Porsche specialist.
Engine Oil Capacity:
Approx. 10.5 liters (11.1 US quarts) with filter change
Brake Fluid Type:
DOT 4 or DOT 5.1 (high-performance synthetic)
Coolant Type:
Porsche approved coolant (ethylene glycol-based with anti-corrosion additives)
Known Issues
Known Issues Engine:
Valve guide wear leading to oil consumption, potential for IMS bearing failure (though less common in 964 than later models, still a consideration), timing chain tensioner issues.
Known Issues Suspension:
Front shock mount failure, rear trailing arm bearing wear.
Known Issues Electrical:
ABS control unit failure, power window regulators, central locking system issues, DME relay failure.
Known Issues General:
Condition of the air-cooled engine's seals and hoses due to age, potential for rust on older examples, heating system blower motor failures.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Porsche has a long and storied history of producing high-performance sports cars, with the 911 being its most iconic model.
Model Evolution
Model Evolution:
The 964 generation was a significant redesign of the 911, incorporating over 80% new parts, including the chassis, engine, and suspension, while retaining the classic silhouette.
Production
Production Years:
1989-1994
Production Locations:
Stuttgart, Germany
Production Numbers Approx:
Over 62,000 units produced globally across all variants.
🏆 Awards & Recognition
Recognitions
Recognitions:
The 911 (964) is widely recognized by automotive enthusiasts and publications as a significant and desirable iteration of the iconic 911 model.
Classic Status:
Considered a modern classic, appreciating in value due to its engineering, performance, and place in 911 history.
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