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Porsche Boxster 987 2005 2006 2007 2008 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Porsche Model: Boxster Generation: 987 Model Years: 2005, 2006, 2007, 2008 Chassis Codes: 987 👋 Introduction Market Position Vehicle Segment: Premium Sports Car / Roadster Target Audience: Enthusiast owners, independent repair shops, DIY mechanics. Competitive Analysis Key Competitors: BMW Z4, Audi TT Roadster, Mercedes-Benz SLK-Class, Chevrolet Corvette. Key Features Manual Value Proposition: Provides expert-level knowledge directly from the manufacturer, enabling owners to perform advanced maintenance and repairs, saving on dealership costs. Vehicle Appeal: Mid-engine, rear-wheel-drive layout, balanced handling, iconic Porsche performance and design. 📋 Manual Details Coverage Areas Language: English Format: Digital Download (PDF) Manual Type: Workshop Service Repair Manual Page Count Estimate: Estimated 2000+ pages (typical for Porsche workshop manuals) Delivery Method: Instant Download 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, repair, overhaul, and specifications for all 987 Boxster engine variants. Transmission: Repair and maintenance procedures for both Tiptronic automatic and manual transmissions. Brakes: Hydraulic system, ABS, PSM (Porsche Stability Management), brake pad/rotor replacement, fluid bleeding. Suspension: Struts, shocks, control arms, bushings, alignment procedures, PASM (Porsche Active Suspension Management). Electrical: Complete wiring diagrams, component testing, troubleshooting of all electrical systems including lighting, infotainment, ECUs. Bodywork: Panel removal/installation, collision repair, convertible top mechanism repair, detailing. Climate Control: AC system service, heater core, blower motor, climate control module diagnostics. Fuel System: Fuel pump, injectors, pressure regulator, tank removal/installation. Cooling System: Radiator, water pump, thermostat, coolant lines, bleed procedures. Steering: Power steering system, rack and pinion, steering column. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug changes, brake fluid flush, coolant checks. Diagnostic Troubleshooting: Step-by-step troubleshooting guides for common and uncommon issues, fault code interpretation. Component Replacement: Detailed instructions for replacing virtually all mechanical and electrical components. Engine Rebuilding: Full engine disassembly, cleaning, inspection, and reassembly procedures with torque specifications. Transmission Overhaul: Complete rebuild procedures for both manual and automatic transmissions. Suspension Alignment: Procedures and specifications for wheel alignment. Electrical Diagnostics: Troubleshooting guides utilizing wiring diagrams and diagnostic tools. Paint And Body Repair: Guidelines for cosmetic and structural repair, including painting. Technical Depth Depth Level: Comprehensive (from basic maintenance to complete engine/transmission rebuilds and complex electrical diagnostics). Diagrams Illustrations: Extensive use of diagrams, exploded views, and step-by-step photographic sequences. Diagnostic Codes: Inclusion of OBD-II diagnostic trouble codes (DTCs) and Porsche-specific fault codes. Torque Specifications: Precise torque values for all fasteners and critical components. Special Tools: Identification and usage of specialized Porsche tools required for certain procedures. 📊 Manual Specifications File Format File Type: PDF Searchable Text: Likely Yes (standard for quality digital manuals) Printable: Yes, individual sections or the entire manual can be printed. Compatibility: Viewable on any device with a PDF reader (PC, Mac, Tablet, Smartphone). Print Quality Image Resolution: High-resolution for clear diagrams and images. Binding Type Physical Binding: Not Applicable (Digital Download) Paper Type Physical Paper: Not Applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code Base: M97.20 / M97.21 Engine Type: Mid-mounted, naturally aspirated flat-six (Boxer) engine Displacement 2.7: 2687 cc (for Boxster 2.7) Displacement 3.2: 3179 cc (for Boxster S 3.2) Bore Stroke 2.7: 82.7 mm x 82.7 mm (for Boxster 2.7) Bore Stroke 3.2: 93.0 mm x 78.0 mm (for Boxster S 3.2) Compression Ratio: 11.0:1 (typical for M97) Horsepower 2.7: 245 hp @ 6500 rpm (for Boxster 2.7) Horsepower 3.2: 280 hp @ 6200 rpm (for Boxster S 3.2) Torque 2.7: 270 Nm (199 lb-ft) @ 4700 rpm (for Boxster 2.7) Torque 3.2: 320 Nm (236 lb-ft) @ 4700 rpm (for Boxster S 3.2) Fuel System Fuel Delivery: Sequential multi-point fuel injection (MPI) with Bosch Motronic ECU. Fuel Type: Premium Unleaded Gasoline (91 octane or higher recommended) Cooling System Cooling Type: Water-cooled with two front radiators and electric cooling fans. 🔧 Transmission Standard Manual Transmission: Getrag 6-speed manual transmission. Optional Automatic Transmission: Tiptronic S 5-speed automatic transmission with steering wheel shift buttons. Features Clutch Type: Hydraulically actuated single dry-plate clutch (manual). Gear Ratios Manual: Detailed ratios for each gear and final drive available in manual. Transmission Fluid Manual: Porsche Specification: Pentosin MTF-LT 2 (or equivalent GL-4 specification gear oil). Transmission Fluid Automatic: Porsche Specification: Mobil ATF 3309 (or equivalent JWS 3309 specification ATF). 📐 Dimensions Exterior Length: Approx. 4375 mm (172.2 in) Width: Approx. 1770 mm (69.7 in) Height: Approx. 1295 mm (51.0 in) Wheelbase: Approx. 2415 mm (95.1 in) Wheel Bolt Pattern: 5x130 mm Weights Curb Weight 2.7: Approx. 1350 kg (2976 lbs) (manual transmission) Curb Weight S 3.2: Approx. 1400 kg (3086 lbs) (manual transmission) 🛡️ Safety Features Ratings Crash Test Results: Good overall safety record, typical for Porsche vehicles of this era, though specific NHTSA/Euro NCAP ratings for this exact model range may vary by market. Active Features Stability Control: Porsche Stability Management (PSM) is standard. Traction Control: Integrated with PSM. ABS: Standard Anti-lock Braking System. Passive Features Airbags: Driver and passenger front...
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Porsche Boxster 987 2005 2006 2007 2008 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Porsche
Model:
Boxster
Generation:
987
Model Years:
2005, 2006, 2007, 2008
Chassis Codes:
987
👋 Introduction
Market Position
Vehicle Segment:
Premium Sports Car / Roadster
Target Audience:
Enthusiast owners, independent repair shops, DIY mechanics.
Competitive Analysis
Key Competitors:
BMW Z4, Audi TT Roadster, Mercedes-Benz SLK-Class, Chevrolet Corvette.
Key Features
Manual Value Proposition:
Provides expert-level knowledge directly from the manufacturer, enabling owners to perform advanced maintenance and repairs, saving on dealership costs.
Vehicle Appeal:
Mid-engine, rear-wheel-drive layout, balanced handling, iconic Porsche performance and design.
📋 Manual Details
Coverage Areas
Language:
English
Format:
Digital Download (PDF)
Manual Type:
Workshop Service Repair Manual
Page Count Estimate:
Estimated 2000+ pages (typical for Porsche workshop manuals)
Delivery Method:
Instant Download
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnostics, repair, overhaul, and specifications for all 987 Boxster engine variants.
Transmission:
Repair and maintenance procedures for both Tiptronic automatic and manual transmissions.
Brakes:
Hydraulic system, ABS, PSM (Porsche Stability Management), brake pad/rotor replacement, fluid bleeding.
Suspension:
Struts, shocks, control arms, bushings, alignment procedures, PASM (Porsche Active Suspension Management).
Electrical:
Complete wiring diagrams, component testing, troubleshooting of all electrical systems including lighting, infotainment, ECUs.
Bodywork:
Panel removal/installation, collision repair, convertible top mechanism repair, detailing.
Climate Control:
AC system service, heater core, blower motor, climate control module diagnostics.
Fuel System:
Fuel pump, injectors, pressure regulator, tank removal/installation.
Cooling System:
Radiator, water pump, thermostat, coolant lines, bleed procedures.
Steering:
Power steering system, rack and pinion, steering column.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug changes, brake fluid flush, coolant checks.
Diagnostic Troubleshooting:
Step-by-step troubleshooting guides for common and uncommon issues, fault code interpretation.
Component Replacement:
Detailed instructions for replacing virtually all mechanical and electrical components.
Engine Rebuilding:
Full engine disassembly, cleaning, inspection, and reassembly procedures with torque specifications.
Transmission Overhaul:
Complete rebuild procedures for both manual and automatic transmissions.
Suspension Alignment:
Procedures and specifications for wheel alignment.
Electrical Diagnostics:
Troubleshooting guides utilizing wiring diagrams and diagnostic tools.
Paint And Body Repair:
Guidelines for cosmetic and structural repair, including painting.
Technical Depth
Depth Level:
Comprehensive (from basic maintenance to complete engine/transmission rebuilds and complex electrical diagnostics).
Diagrams Illustrations:
Extensive use of diagrams, exploded views, and step-by-step photographic sequences.
Diagnostic Codes:
Inclusion of OBD-II diagnostic trouble codes (DTCs) and Porsche-specific fault codes.
Torque Specifications:
Precise torque values for all fasteners and critical components.
Special Tools:
Identification and usage of specialized Porsche tools required for certain procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable Text:
Likely Yes (standard for quality digital manuals)
Printable:
Yes, individual sections or the entire manual can be printed.
Compatibility:
Viewable on any device with a PDF reader (PC, Mac, Tablet, Smartphone).
Print Quality
Image Resolution:
High-resolution for clear diagrams and images.
Binding Type
Physical Binding:
Not Applicable (Digital Download)
Paper Type
Physical Paper:
Not Applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code Base:
M97.20 / M97.21
Engine Type:
Mid-mounted, naturally aspirated flat-six (Boxer) engine
Displacement 2.7:
2687 cc (for Boxster 2.7)
Displacement 3.2:
3179 cc (for Boxster S 3.2)
Bore Stroke 2.7:
82.7 mm x 82.7 mm (for Boxster 2.7)
Bore Stroke 3.2:
93.0 mm x 78.0 mm (for Boxster S 3.2)
Compression Ratio:
11.0:1 (typical for M97)
Horsepower 2.7:
245 hp @ 6500 rpm (for Boxster 2.7)
Horsepower 3.2:
280 hp @ 6200 rpm (for Boxster S 3.2)
Torque 2.7:
270 Nm (199 lb-ft) @ 4700 rpm (for Boxster 2.7)
Torque 3.2:
320 Nm (236 lb-ft) @ 4700 rpm (for Boxster S 3.2)
Fuel System
Fuel Delivery:
Sequential multi-point fuel injection (MPI) with Bosch Motronic ECU.
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended)
Cooling System
Cooling Type:
Water-cooled with two front radiators and electric cooling fans.
🔧 Transmission
Standard
Manual Transmission:
Getrag 6-speed manual transmission.
Optional
Automatic Transmission:
Tiptronic S 5-speed automatic transmission with steering wheel shift buttons.
Features
Clutch Type:
Hydraulically actuated single dry-plate clutch (manual).
Gear Ratios Manual:
Detailed ratios for each gear and final drive available in manual.
Transmission Fluid Manual:
Porsche Specification: Pentosin MTF-LT 2 (or equivalent GL-4 specification gear oil).
Transmission Fluid Automatic:
Porsche Specification: Mobil ATF 3309 (or equivalent JWS 3309 specification ATF).
📐 Dimensions
Exterior
Length:
Approx. 4375 mm (172.2 in)
Width:
Approx. 1770 mm (69.7 in)
Height:
Approx. 1295 mm (51.0 in)
Wheelbase:
Approx. 2415 mm (95.1 in)
Wheel Bolt Pattern:
5x130 mm
Weights
Curb Weight 2.7:
Approx. 1350 kg (2976 lbs) (manual transmission)
Curb Weight S 3.2:
Approx. 1400 kg (3086 lbs) (manual transmission)
🛡️ Safety Features
Ratings
Crash Test Results:
Good overall safety record, typical for Porsche vehicles of this era, though specific NHTSA/Euro NCAP ratings for this exact model range may vary by market.
Active Features
Stability Control:
Porsche Stability Management (PSM) is standard.
Traction Control:
Integrated with PSM.
ABS:
Standard Anti-lock Braking System.
Passive Features
Airbags:
Driver and passenger front airbags, side airbags, head airbags (standard).
Seatbelts:
Three-point inertia-reel seatbelts with pre-tensioners and belt force limiters.
Roll Over Protection:
Integrated roll-over protection bars behind the seats.
💡 Technology Features
Infotainment
Standard System:
Porsche CDR-24 or CDR-23 radio/CD player with basic audio controls.
Optional System:
Optional PCM (Porsche Communication Management) navigation system, often with upgraded audio (Bose).
Driver Assistance
Adaptive Suspension:
Optional Porsche Active Suspension Management (PASM) adjustable dampers.
Connectivity
Bluetooth:
Available as an option with PCM or aftermarket head units.
Comfort Features
Climate Control:
Standard manual climate control or optional automatic climate control.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000-15,000 miles or 12-24 months, depending on driving conditions. Refer to the manual for specific intervals.
Major Service Interval:
Around 30,000-60,000 miles for spark plugs, coolant flush, brake fluid, etc. Exact intervals are detailed in the manual.
Fluid Specifications
Engine Oil Type:
Porsche A40 specification synthetic oil, e.g., Mobil 1 0W-40 or 5W-40, depending on climate and specific engine.
Engine Oil Capacity:
Approx. 8.5 - 9.0 liters (depending on engine variant).
Coolant Type:
Porsche approved G48 (ethylene glycol-based) coolant concentrate mixed 50/50 with distilled water.
Brake Fluid Type:
Porsche DOT 4 specification brake fluid.
Known Issues
Intermediate Shaft Bearing:
While less common in the 987 M97 engines than earlier M96, IMS bearing failure is still a potential concern. The manual will detail inspection methods.
Rear Main Seal Leak:
Potential for rear main seal leaks, often detected during clutch replacement. The manual provides replacement procedures.
Convertible Top Mechanism:
Hydraulic leaks or motor failures in the convertible top mechanism can occur. Manual covers troubleshooting and repair.
Oil Separator System:
PCV/oil separator system can clog, leading to increased crankcase pressure and potential leaks. Manual covers replacement.
📚 Vehicle History
Brand Heritage
Brand Focus:
Porsche is renowned for its sports car heritage, performance engineering, and racing pedigree.
Model Evolution
987 Introduction:
The 987 generation Boxster replaced the 986 and introduced significant updates in design, engineering, and performance.
987 Variants:
The 987.1 generation includes the standard Boxster (2.7L) and the more powerful Boxster S (3.2L initially, later updated to 3.4L in 2007).
Production
Manufacturing Location:
The 987 Boxster was manufactured in Finland by Valmet Automotive and later at Porsche's plant in Stuttgart, Germany.
🏆 Awards & Recognition
Recognitions
Model Reputation:
The 987 Boxster is widely praised for its exceptional handling dynamics, steering feel, and driver engagement.
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