Porsche Cayman & Cayman S 987 2005-2008 Factory Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Porsche Model: Cayman Model Variant: Cayman S Chassis Code: 987 Model Years Covered: 2005, 2006, 2007, 2008 Generation Generation: First Generation (987) Codes Engine Codes Covered: M97.20 (2.7L), M97.21 (3.4L) 👋 Introduction Market Position Market Segment: Mid-engine sports car, competitor to Chevrolet Corvette, Audi TT, BMW Z4, Mercedes-Benz SLK. Competitive Analysis Key Selling Points: Exceptional handling, driver engagement, Porsche brand prestige, mid-engine balance. Key Features Manual Value Proposition: Enables DIY repairs and maintenance, reduces labor costs, enhances vehicle longevity and performance. Delivery Speed: Instantaneous download upon payment confirmation. 📋 Manual Details Coverage Areas Coverage Scope: All models and engine types for the specified years. Page Count Page Count: Estimated 3000+ pages (typical for comprehensive factory manuals) Manual Type Manual Type: Factory Service Repair Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete overhaul, diagnostics, fuel system, ignition system, cooling system, lubrication system, emission controls, engine management (ECU). Transmission: Manual transmission (G97 series), Tiptronic S (optional), clutch system, drive shafts, differential. Brakes: Hydraulic system, ABS, PSM (Porsche Stability Management), brake pad/rotor replacement, caliper overhaul, parking brake. Suspension Steering: Front and rear suspension, shock absorbers, springs, control arms, power steering system, wheel alignment specifications. Electrical System: Complete wiring diagrams, battery, charging system, starter motor, lighting, instrumentation, convenience features, ECU pinouts, diagnostic connectors. Body Chassis: Body panels, doors, hood, trunk, interior trim, seats, glass, structural components, corrosion prevention. HVAC: Heating, ventilation, air conditioning (AC) system, refrigerant, component testing, leak detection. Infotainment: Porsche Communication Management (PCM), audio system, navigation, speaker replacement, wiring. Procedures Included Routine Maintenance: Oil and filter changes, air filter replacement, cabin filter replacement, spark plug replacement, brake fluid flush, coolant flush. Troubleshooting: Diagnostic procedures, fault code interpretation, common issues and solutions. Repair Rebuild: Complete engine rebuild, transmission overhaul, brake...

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Type: Car

Verkoper:

Sku: 514486

Collecties: ALL Porsche

Beschikbaarheid: 9999 Op voorraad

Labels: 2005 2006 2007 2008 Car Cars Cayman Cayman S Porsche

Productvarianten

Description

🏷️ Basic Information

Identification

Make:

Porsche

Model:

Cayman

Model Variant:

Cayman S

Chassis Code:

Model Years Covered:

2005, 2006, 2007, 2008

Generation

Generation:

First Generation (987)

Codes

Engine Codes Covered:

M97.20 (2.7L), M97.21 (3.4L)

👋 Introduction

Market Position

Market Segment:

Mid-engine sports car, competitor to Chevrolet Corvette, Audi TT, BMW Z4, Mercedes-Benz SLK.

Competitive Analysis

Key Selling Points:

Exceptional handling, driver engagement, Porsche brand prestige, mid-engine balance.

Key Features

Manual Value Proposition:

Enables DIY repairs and maintenance, reduces labor costs, enhances vehicle longevity and performance.

Delivery Speed:

Instantaneous download upon payment confirmation.

📋 Manual Details

Coverage Areas

Coverage Scope:

All models and engine types for the specified years.

Page Count

Page Count:

Estimated 3000+ pages (typical for comprehensive factory manuals)

Manual Type

Manual Type:

Factory Service Repair Workshop Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Complete overhaul, diagnostics, fuel system, ignition system, cooling system, lubrication system, emission controls, engine management (ECU).

Transmission:

Manual transmission (G97 series), Tiptronic S (optional), clutch system, drive shafts, differential.

Brakes:

Hydraulic system, ABS, PSM (Porsche Stability Management), brake pad/rotor replacement, caliper overhaul, parking brake.

Suspension Steering:

Front and rear suspension, shock absorbers, springs, control arms, power steering system, wheel alignment specifications.

Electrical System:

Complete wiring diagrams, battery, charging system, starter motor, lighting, instrumentation, convenience features, ECU pinouts, diagnostic connectors.

Body Chassis:

Body panels, doors, hood, trunk, interior trim, seats, glass, structural components, corrosion prevention.

HVAC:

Heating, ventilation, air conditioning (AC) system, refrigerant, component testing, leak detection.

Infotainment:

Porsche Communication Management (PCM), audio system, navigation, speaker replacement, wiring.

Procedures Included

Routine Maintenance:

Oil and filter changes, air filter replacement, cabin filter replacement, spark plug replacement, brake fluid flush, coolant flush.

Troubleshooting:

Diagnostic procedures, fault code interpretation, common issues and solutions.

Repair Rebuild:

Complete engine rebuild, transmission overhaul, brake component replacement, suspension component replacement, electrical component repair.

Installation:

Replacement of major components such as engine, transmission, suspension arms, body panels.

Technical Depth

Depth Of Information:

Comprehensive A-Z coverage for all service, repair, and maintenance procedures.

Visual Aids:

Step-by-step instructions with pictures and detailed wiring diagrams.

📊 Manual Specifications

File Format

File Format:

Print Quality

Print Quality:

High-resolution, suitable for printing individual pages or sections.

Binding Type

Binding Type:

Not Applicable (Digital Download)

Paper Type

Paper Type:

Not Applicable (Digital Download)

Compatibility

Compatibility:

Compatible with PC, MAC, and Linux operating systems.

⚙️ Engine Specifications

Primary Engine

Cayman Engine:

2.7L Flat-6 (M97.20)

Cayman S Engine:

3.4L Flat-6 (M97.21)

Performance

Cayman Horsepower:

245 hp @ 6500 rpm

Cayman Torque:

201 lb-ft @ 4600-6000 rpm

Cayman S Horsepower:

295 hp @ 6200 rpm

Cayman S Torque:

250 lb-ft @ 4400-6000 rpm

Fuel System

Fuel Induction:

Multi-point fuel injection (MPI)

Recommended Fuel:

Premium Unleaded (91+ octane)

🔧 Transmission

Standard

Standard Transmission:

6-speed manual (G97 series)

Optional

Optional Transmission:

5-speed Tiptronic S automatic

Features

Clutch Type:

Hydraulically actuated single dry plate clutch

📐 Dimensions

Exterior

Wheelbase:

95.1 inches (2415 mm)

Length:

170.5 inches (4330 mm)

Width:

70.3 inches (1786 mm)

Height:

50.1 inches (1273 mm)

Weights

Curb Weight Cayman:

Approx. 3042 lbs (1380 kg)

Curb Weight Cayman S:

Approx. 3086 lbs (1400 kg)

Cargo

Front Trunk Capacity:

Approx. 5.1 cu ft (144 L)

Rear Trunk Capacity:

Approx. 10.1 cu ft (285 L)

🛡️ Safety Features

Ratings

NHTSA Rating:

Not specifically rated, but Porsche vehicles are known for robust safety structures.

Active Features

Active Safety Systems:

Anti-lock Braking System (ABS), Porsche Stability Management (PSM), Traction Control System (TCS).

Passive Features

Passive Safety Features:

Front airbags, side airbags, head airbags, reinforced chassis, crumple zones.

💡 Technology Features

Infotainment

Infotainment System:

Porsche Communication Management (PCM) 2.1 with optional navigation, CD player, and Bose sound system.

Driver Assistance

Driver Assistance Features:

Porsche Stability Management (PSM), Traction Control (TC).

Connectivity

Connectivity Options:

Optional Bluetooth connectivity, CD changer.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Variable, typically 10,000-15,000 miles or 1-2 years, depending on driving conditions. Check oil level frequently via on-board computer.

Major Service Interval:

Approx. 30,000-40,000 miles, involving spark plugs, filters, and fluid checks/changes.

Fluid Specifications

Engine Oil:

Mobil 1 0W-40 (Porsche A40 approved)

Coolant:

Glysantin G48 or equivalent (blue/green ethylene glycol based)

Brake Fluid:

DOT 4 Plus (e.g., Pentosin Super DOT 4)

Transmission Fluid Manual:

Mobilube 75W-90 GL-4 (for G97 transmission)

Transmission Fluid Tiptronic:

ATF 3353 (e.g., Pentosin ATF1)

Known Issues

Common Problems:

Intermediate shaft (IMS) bearing failure (early models), rear main seal leaks, cylinder bore scoring (less common than some other Porsche models), clutch wear, AOS (Air Oil Separator) failure.

📚 Vehicle History

Brand Heritage

Porsche Legacy:

Renowned for performance, engineering excellence, and motorsport success dating back to 1931.

Model Evolution

Cayman Introduction:

Introduced in 2005 as Porsche's first coupe based on the Boxster platform, filling a niche between the Boxster and 911.

Production

Manufacturing Location:

The Cayman (987) was produced in Finland at Valmet Automotive, and later in Germany at Porsche's Zuffenhausen plant.

🏆 Awards & Recognition

Recognitions

Automotive Awards:

Consistently praised by automotive press for handling and driver involvement, often featured in 'best sports car' lists.