PRIME MOVER RTX35 RTX45 FORK Truck Workshop Service Manual
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🏷️ Basic Information Identification Make: Prime Mover Model: RTX35 / RTX45 Fork Truck Product Type: Workshop Service Repair Manual Effective Serial Number: RTX3530317001 & Up Codes Model Codes: RTX35, RTX45 👋 Introduction Market Position Target Audience: Both DIY technicians and experienced mechanics worldwide Competitive Analysis Value Proposition: Inexpensive way to keep the machine working properly, providing factory-level repair and service information. Key Features Content Style: Detailed illustrations, step-by-step written instructions, and necessary diagrams/pictures. Usability: Printable pages for specific tasks, offering flexibility and reduced waste. 📋 Manual Details Coverage Areas System Coverage: • Introduction • Service Manual • Safety • General Product Information • Inch (SAE) and Metric Fasteners • Technical Service Data • Ordering Spare Parts • Maintenance Schedule • Lubrication Chart • Troubleshooting Guidelines • Battery Retainer Plates and Rollers • Mounting Points • Driver Controls-Brake Pedal • Internal Fittings • Guards-Decals • Steering Motor-Fan Motor • Pump Motor-Drive Motor • Transmission • Electromagnetic Brake • Steering Wheel • Steering Bearing • Electrical Functions • Battery-Horn • Light Assemblies • Start/Stop Switches • Mast Switch (S31) • Control Cable and Harness • Transistor Panel • Hydraulic System • Hydraulic Fluid • Hydraulic Tank • Hydraulic Filter and Adapter • Hydraulic Pump • Control Valve • Tilt Cylinder • Lift Chain-Lifting Gear • Height Indication • Load Backrest • Electrical Schematics Page Count Estimated Page Count: Detailed, full coverage implies 300-600 pages typical for workshop manuals of this scope. Manual Type Type: Workshop Service Repair Manual Language Language: English (Assumed based on common industry practice and product description phrasing) Format Format: PDF Download 📖 Manual Coverage Systems Covered Mechanical Systems: • Drive Motor • Transmission System • Electromagnetic Brake System • Steering System (Wheel, Bearing, Motor) • Hydraulic System (Pump, Tank, Filter, Control Valve, Tilt Cylinder, Lift Gear) • Mast Assembly (Lift Chain, Height Indication, Load Backrest) • Driver Controls (Brake Pedal) • Internal Fittings & Guards Electrical Systems: • Battery System • Horn • Light Assemblies • Start/Stop Switches • Mast Switch (S31) • Control Cable and Harness • Transistor Panel • Fan Motor • Electrical Schematics Procedures Included Maintenance And Servicing: • Regular Maintenance Schedule • Lubrication Chart and Specifications • Fluid Specifications (Hydraulic Fluid) • Component Lubrication Points • Battery Maintenance • Filter Replacement Repair And Diagnostics: • Troubleshooting Guidelines • Component Diagnosis and Repair (Motors, Transmission, Brakes, Hydraulics, Electrical) • Wiring Diagram Interpretation • Hydraulic System Diagnostics and Repair • Electrical Component Testing and Replacement Assembly And Disassembly: • Component Disassembly and Reassembly (e.g., Steering, Transmission, Hydraulic Components) • Installation Procedures for Various Parts • Battery Retainer Plates and Rollers Installation Technical Depth Depth: Comprehensive; covers detailed repair, troubleshooting, and maintenance procedures for all major systems. Includes technical service data, schematics, and specifications. 📊 Manual Specifications File Format Format: PDF File Size: 24 MB Compatibility: All Windows versions, All Mac versions Required Software: Adobe Acrobat Reader, WinZip or WinRAR (for extraction) Print Quality Quality Description: High quality with detailed illustrations, diagrams, and pictures. Printable pages for specific tasks. Binding Type Type: Digital (PDF download) - No physical binding Paper Type Type: Not Applicable (Digital Format) Completeness Scope: Full Workshop Service and Repair Manual ⚙️ Engine Specifications Primary Engine Type: Electric Motor (as this is an electric stand-up rider truck) Performance Power Source: Battery Powered Fuel System Type: Not Applicable (Electric) Engine Components Drive Motor: Covered in manual Fan Motor: Covered in manual 🔧 Transmission Standard Type: Transmission (details to be found within the manual) Optional Availability: Not specified in product information, but manual covers its system. Features Drive System: Likely a robust electric drive system optimized for industrial use. Components Electromagnetic Brake: Covered in manual 📐 Dimensions Exterior Vehicle Type: Electric Stand-Up Rider Truck Capacity Indication: RTX35 (3500 lbs / 1588 kg approx.) and RTX45 (4500 lbs / 2041 kg approx.) nominal lift capacity (implied by model numbers) Weights Operating Weight: Specific weight not provided, but covered in manual's technical data. 🛡️ Safety Features Ratings Standards Compliance: Industrial safety standards for forklifts (details to be found in the manual's safety section). Active Features Braking System: Electromagnetic Brake, Brake Pedal (Driver Controls) Passive Features Protection: Guards, Decals (Covered in manual) Warnings General Safety: Dedicated Safety section within the manual 💡 Technology Features Infotainment Features: Not applicable for this type of industrial equipment; focus is on operational control and diagnostics. Driver Assistance Features: Basic operational controls, steering, and braking systems are detailed. Connectivity Features: Not applicable for this type of industrial equipment; focus is on internal operational electronics. Control Systems Electronic Components: Transistor Panel, Control Cable and Harness, Start/Stop Switches are all covered. 🔧 Maintenance Service Intervals Schedule Availability: Detailed Maintenance Schedule included in the manual. Fluid Specifications Hydraulic Fluid: Specified in the manual's Hydraulic System and Fluid sections. Likely ISO VG 32 or similar industrial hydraulic oil....
• Component Diagnosis and Repair (Motors, Transmission, Brakes, Hydraulics, Electrical)
• Wiring Diagram Interpretation
• Hydraulic System Diagnostics and Repair
• Electrical Component Testing and Replacement
Assembly And Disassembly:
• Component Disassembly and Reassembly (e.g., Steering, Transmission, Hydraulic Components)
• Installation Procedures for Various Parts
• Battery Retainer Plates and Rollers Installation
Technical Depth
Depth:
Comprehensive; covers detailed repair, troubleshooting, and maintenance procedures for all major systems. Includes technical service data, schematics, and specifications.
📊 Manual Specifications
File Format
Format:
PDF
File Size:
24 MB
Compatibility:
All Windows versions, All Mac versions
Required Software:
Adobe Acrobat Reader, WinZip or WinRAR (for extraction)
Print Quality
Quality Description:
High quality with detailed illustrations, diagrams, and pictures. Printable pages for specific tasks.
Binding Type
Type:
Digital (PDF download) - No physical binding
Paper Type
Type:
Not Applicable (Digital Format)
Completeness
Scope:
Full Workshop Service and Repair Manual
⚙️ Engine Specifications
Primary Engine
Type:
Electric Motor (as this is an electric stand-up rider truck)
Performance
Power Source:
Battery Powered
Fuel System
Type:
Not Applicable (Electric)
Engine Components
Drive Motor:
Covered in manual
Fan Motor:
Covered in manual
🔧 Transmission
Standard
Type:
Transmission (details to be found within the manual)
Optional
Availability:
Not specified in product information, but manual covers its system.
Features
Drive System:
Likely a robust electric drive system optimized for industrial use.
Components
Electromagnetic Brake:
Covered in manual
📐 Dimensions
Exterior
Vehicle Type:
Electric Stand-Up Rider Truck
Capacity Indication:
RTX35 (3500 lbs / 1588 kg approx.) and RTX45 (4500 lbs / 2041 kg approx.) nominal lift capacity (implied by model numbers)
Weights
Operating Weight:
Specific weight not provided, but covered in manual's technical data.
🛡️ Safety Features
Ratings
Standards Compliance:
Industrial safety standards for forklifts (details to be found in the manual's safety section).