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Renault MAGNUM DXi 400 440 480 Service / Workshop Manual

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🏷️ Basic Information Identification Make: Renault Model: Magnum DXi Model Variant: DXi 400, DXi 440, DXi 480 Model Generation: Second Generation (post-1997 facelift and DXi engine introduction) Applicable Years: 2000, 2001, 2002, 2003, 2004 Codes Engine Code Prefix: DXi 12 👋 Introduction Market Position Positioning: The Renault Magnum DXi series represented Renault Trucks' heavy-duty long-haul flagship, known for its spacious cab and powerful DXi engines. This manual targets professional fleet maintenance, independent workshops, and dedicated owner-operators of these vehicles. Competitive Analysis Competitors: Competed with other European heavy-duty truck manufacturers like Scania (R-series), Volvo (FH series), Mercedes-Benz (Actros), and DAF (XF series) during its production years. Key Features Vehicle Features: Robust chassis, powerful DXi 12-liter inline-six engines, typically coupled with an automated manual transmission (Optidriver 2), advanced braking systems (EBS), and a focus on driver comfort for long-haul operations. 📋 Manual Details Coverage Areas Main Systems: Engine, Transmission, Clutch, Steering, Suspension, Axles (Drive and Er), Brakes (EBS, Lucas D LISA, ELSA), Power Take-Off, Electrical Equipment, Air Conditioning, Bodywork Fitting Page Count Estimated Page Count: Extensive (specific number not provided, but indicated as 'full information') Manual Type Type: Service / Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: DXi 12 (detailed repair and maintenance, specific section dated 12/2004) Transmission: Optidriver 2 (detailed repair and maintenance, specific section dated 10/2004) Clutch: Standard clutch (09/2001), Valeo 430 DTE / Sachs MFZ 430 / Sachs MFZ 2.400 (10/2004) Steering: Detailed repair and maintenance (11/2001) Suspension: Comprehensive coverage Axles: Adjustments to Axles / Drive Axles (01/2005), ER 8 / ER 11 (12/1998), Drive Axle 13170 (11/2004) Brakes: EBS (10/2001), Lucas D LISA Brakes (03/1998), Disc Brake ELSA 22.5 (10/2004), EBS Braking System (11/2004) Power Take Off: Installation procedures (10/2002) Electrical Equipment: MAGNUM E.TECH (07/2001), MAGNUM E.TECH (08/2002), Electrical Circuits Identification Standard (10/2004), ID Colours Wiring Harnesses (09/2004), Electrics (11/2004), Electrical Appliances Identification Standard (10/2004) Air Conditioning: AE Range (07/1994) - Note: older date indicates potentially older system variants or general coverage. Bodywork Fitting: MAGNUM E TECH SERIES (07/2001, 06/2002) Owner Information: Owner / User / Operator Manual section included Procedures Included Repair: Comprehensive repair procedures for all covered systems. Diagnostics: Detailed diagnostic information and troubleshooting for mechanical and electrical systems. Maintenance: Routine maintenance procedures and schedules. Adjustments: Specific adjustment procedures for axles, steering, and potentially other components. Installation: Power Take-Off installation, and bodywork fitting procedures. Technical Depth Depth: High. Covers detailed repair, diagnostics, and electrical schematics, suitable for professional technicians and experienced mechanics. 📊 Manual Specifications File Format Format: PDF (Portable Document Format) Searchability: Likely text-searchable if professionally created, aiding in quick information retrieval. Print Quality Quality: Assumed to be high quality for clear diagrams and text, essential for technical manuals. Binding Type Type: N/A (Digital Download - PDF) Paper Type Type: N/A (Digital Download - PDF) ⚙️ Engine Specifications Primary Engine Engine Family: Renault DXi 12 Engine Type: Inline 6-cylinder, turbocharged, intercooled diesel engine. Performance Power Output Variants: 400 hp, 440 hp, 480 hp (specific torque figures not provided but typical for class) Displacement: 11.8 liters (11,805 cc) Fuel System Injection System: High-pressure common rail (likely electronically controlled unit injectors or common rail system). Cooling System Type: Water-cooled, with pressurized circulation and fan. 🔧 Transmission Standard Type: Optidriver 2 (automated manual transmission) Optional Type: Manual transmission options may have been available on some variants, but Optidriver 2 is highlighted. Features Gear Selection: Automated shifting with manual override capabilities. Fluid Specifications Fluid Type: Specific ATF or transmission fluid type required for Optidriver 2 (refer to manual for exact specifications and part numbers). 📐 Dimensions Exterior Cab Configuration: High-roof sleeper cab variants were common for long-haul, offering significant interior space. Weights Gross Vehicle Weight: GVW ratings vary by axle configuration, typically ranging from 18-26 tonnes for tractor units, and higher for rigid configurations or with trailers. 🛡️ Safety Features Ratings Crash Safety: As a heavy commercial vehicle, specific passenger car-style NCAP ratings are not applicable. Focus is on driver protection through cab integrity and integrated safety systems. Active Features Braking System: EBS (Electronic Braking System) is a prominent feature, including ABS (Anti-lock Braking System) and potentially other stability control functions. Specific brake component types like ELSA 22.5 disc brakes are mentioned. Steering System: Power assisted steering for improved maneuverability and control. Passive Features Cab Structure: Reinforced cab structure designed to protect occupants in case of a collision. Seat Belts: Mandatory seat belts for driver and passenger. 💡 Technology Features Infotainment Cab Features: Base models would feature a radio/cassette player or early CD player. Higher-spec models might include basic trip computers and integrated communication systems. Driver Assistance Braking Systems: EBS is a key driver assistance technology, improving braking performance and stability. ABS is standard. Transmission Control: Optidriver 2 provides automated gear shifting, reducing driver workload. Connectivity Diagnostics Interface: On-Board Diagnostics (OBD)...
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Sku: 37448
Collecties: ALL Renault Trucks

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Renault MAGNUM DXi 400 440 480 Service / Workshop Manual
🏷️ Basic Information
Identification
Make:
Renault
Model:
Magnum DXi
Model Variant:
DXi 400, DXi 440, DXi 480
Model Generation:
Second Generation (post-1997 facelift and DXi engine introduction)
Applicable Years:
2000, 2001, 2002, 2003, 2004
Codes
Engine Code Prefix:
DXi 12
👋 Introduction
Market Position
Positioning:
The Renault Magnum DXi series represented Renault Trucks' heavy-duty long-haul flagship, known for its spacious cab and powerful DXi engines. This manual targets professional fleet maintenance, independent workshops, and dedicated owner-operators of these vehicles.
Competitive Analysis
Competitors:
Competed with other European heavy-duty truck manufacturers like Scania (R-series), Volvo (FH series), Mercedes-Benz (Actros), and DAF (XF series) during its production years.
Key Features
Vehicle Features:
Robust chassis, powerful DXi 12-liter inline-six engines, typically coupled with an automated manual transmission (Optidriver 2), advanced braking systems (EBS), and a focus on driver comfort for long-haul operations.
📋 Manual Details
Coverage Areas
Main Systems:
Engine, Transmission, Clutch, Steering, Suspension, Axles (Drive and Er), Brakes (EBS, Lucas D LISA, ELSA), Power Take-Off, Electrical Equipment, Air Conditioning, Bodywork Fitting
Page Count
Estimated Page Count:
Extensive (specific number not provided, but indicated as 'full information')
Manual Type
Type:
Service / Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
DXi 12 (detailed repair and maintenance, specific section dated 12/2004)
Transmission:
Optidriver 2 (detailed repair and maintenance, specific section dated 10/2004)
Clutch:
Standard clutch (09/2001), Valeo 430 DTE / Sachs MFZ 430 / Sachs MFZ 2.400 (10/2004)
Steering:
Detailed repair and maintenance (11/2001)
Suspension:
Comprehensive coverage
Axles:
Adjustments to Axles / Drive Axles (01/2005), ER 8 / ER 11 (12/1998), Drive Axle 13170 (11/2004)
Brakes:
EBS (10/2001), Lucas D LISA Brakes (03/1998), Disc Brake ELSA 22.5 (10/2004), EBS Braking System (11/2004)
Power Take Off:
Installation procedures (10/2002)
Electrical Equipment:
MAGNUM E.TECH (07/2001), MAGNUM E.TECH (08/2002), Electrical Circuits Identification Standard (10/2004), ID Colours Wiring Harnesses (09/2004), Electrics (11/2004), Electrical Appliances Identification Standard (10/2004)
Air Conditioning:
AE Range (07/1994) - Note: older date indicates potentially older system variants or general coverage.
Bodywork Fitting:
MAGNUM E TECH SERIES (07/2001, 06/2002)
Owner Information:
Owner / User / Operator Manual section included
Procedures Included
Repair:
Comprehensive repair procedures for all covered systems.
Diagnostics:
Detailed diagnostic information and troubleshooting for mechanical and electrical systems.
Maintenance:
Routine maintenance procedures and schedules.
Adjustments:
Specific adjustment procedures for axles, steering, and potentially other components.
Installation:
Power Take-Off installation, and bodywork fitting procedures.
Technical Depth
Depth:
High. Covers detailed repair, diagnostics, and electrical schematics, suitable for professional technicians and experienced mechanics.
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Searchability:
Likely text-searchable if professionally created, aiding in quick information retrieval.
Print Quality
Quality:
Assumed to be high quality for clear diagrams and text, essential for technical manuals.
Binding Type
Type:
N/A (Digital Download - PDF)
Paper Type
Type:
N/A (Digital Download - PDF)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Renault DXi 12
Engine Type:
Inline 6-cylinder, turbocharged, intercooled diesel engine.
Performance
Power Output Variants:
400 hp, 440 hp, 480 hp (specific torque figures not provided but typical for class)
Displacement:
11.8 liters (11,805 cc)
Fuel System
Injection System:
High-pressure common rail (likely electronically controlled unit injectors or common rail system).
Cooling System
Type:
Water-cooled, with pressurized circulation and fan.
🔧 Transmission
Standard
Type:
Optidriver 2 (automated manual transmission)
Optional
Type:
Manual transmission options may have been available on some variants, but Optidriver 2 is highlighted.
Features
Gear Selection:
Automated shifting with manual override capabilities.
Fluid Specifications
Fluid Type:
Specific ATF or transmission fluid type required for Optidriver 2 (refer to manual for exact specifications and part numbers).
📐 Dimensions
Exterior
Cab Configuration:
High-roof sleeper cab variants were common for long-haul, offering significant interior space.
Weights
Gross Vehicle Weight:
GVW ratings vary by axle configuration, typically ranging from 18-26 tonnes for tractor units, and higher for rigid configurations or with trailers.
🛡️ Safety Features
Ratings
Crash Safety:
As a heavy commercial vehicle, specific passenger car-style NCAP ratings are not applicable. Focus is on driver protection through cab integrity and integrated safety systems.
Active Features
Braking System:
EBS (Electronic Braking System) is a prominent feature, including ABS (Anti-lock Braking System) and potentially other stability control functions. Specific brake component types like ELSA 22.5 disc brakes are mentioned.
Steering System:
Power assisted steering for improved maneuverability and control.
Passive Features
Cab Structure:
Reinforced cab structure designed to protect occupants in case of a collision.
Seat Belts:
Mandatory seat belts for driver and passenger.
💡 Technology Features
Infotainment
Cab Features:
Base models would feature a radio/cassette player or early CD player. Higher-spec models might include basic trip computers and integrated communication systems.
Driver Assistance
Braking Systems:
EBS is a key driver assistance technology, improving braking performance and stability. ABS is standard.
Transmission Control:
Optidriver 2 provides automated gear shifting, reducing driver workload.
Connectivity
Diagnostics Interface:
On-Board Diagnostics (OBD) port for connecting diagnostic tools to read fault codes and monitor engine parameters.
Electrical Systems
Wiring Schematics:
The manual provides detailed electrical schematics and wiring harness identification (colour codes), crucial for troubleshooting electrical faults.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically 60,000 - 100,000 km or annually, depending on operating conditions and oil type. Specific interval to be confirmed in the manual.
Transmission Fluid Change:
Intervals vary for manual vs. automated transmissions. For Optidriver 2, refer to manual; generally around 100,000 - 150,000 km.
Air Filter Replacement:
Recommended replacement based on mileage (e.g., 60,000-80,000 km) or when a restriction indicator shows.
Fuel Filter Replacement:
Typically every 30,000 - 60,000 km, crucial for DXi engine performance and longevity.
Fluid Specifications
Engine Oil:
API CJ-4 or ACEA E6/E7 specifications, with appropriate viscosity grade (e.g., 10W-40 or 15W-40). Exact specification required from manual.
Coolant:
Ethylene glycol based coolant with appropriate corrosion inhibitors, typically a long-life formulation. Specific type and ratio (e.g., 50/50 mix) from manual.
Brake Fluid:
DOT 3 or DOT 4 brake fluid for hydraulic components. EBS systems may have specific requirements, refer to manual.
Known Issues
Common Wear Items:
Clutch wear (especially with automated transmissions), brake pad/disc wear, suspension bushings, and potential electrical gremlins related to complex systems are common in heavy-duty trucks of this era.
Engine Considerations:
DXi engines are robust but require diligent adherence to maintenance schedules, particularly for fuel system cleanliness and lubrication.
📚 Vehicle History
Brand Heritage
Renault Trucks Legacy:
Renault Trucks, a division of the French Renault company, has a long history in commercial vehicle manufacturing, with the Magnum being a significant model in its heavy-duty segment.
Model Evolution
Magnum Development:
The Magnum was originally launched in the late 1980s and underwent several facelifts and powertrain updates. The DXi generation, introduced around the turn of the millennium, featured updated engines and technology, including the DXi 12 engine series and the Optidriver transmission.
Production
Manufacturing Locations:
Renault Trucks vehicles, including the Magnum, were primarily manufactured in France, though global sourcing and assembly could occur.
🏆 Awards & Recognition
Recognitions
Truck Of The Year:
The Renault Magnum was previously awarded 'Truck of the Year' in 1991. While this specific generation (2000-2004) might not have received a new 'Truck of the Year' title, it was a strong contender in its segment.
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