Renault 20 660 Engine DCI-11 Workshop Manual

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🏷️ Basic Information Identification Make: Renault Model: Kerax / Premium Engine Code: DCI-11 Engine Displacement: 11 Liters Codes Variant Codes Kerax: 33BB P 8X4, 33CC P 8X4, 33DD P 8X4, 33GG P 6X4, 33HH P 6X4, 33II P 6X4, 33JJ P 6X4, 33KK T 6X4, 33LL T 6X4, 33MM P 6X6, 33NN T 6X6, 33PP P 4X2, 33QQ T 4X2, 33RR P 4X4, 33SS T 4X4 Variant Codes Premium: 22AA P 4X2, 22C T 4X2, 22CC T 4X2, 22EE P 6X2/4, 22HA P 6X2/4, 22JJ T 6X2 PUSHER, 22QQ P 6X2, 22RR T 6X2 👋 Introduction Market Position Target Audience: Professional mechanics, fleet maintenance departments, and owner-operators of Renault Kerax and Premium trucks equipped with the DCI-11 engine. Competitive Analysis Value Proposition: Provides in-depth technical knowledge and procedural guidance specifically for the DCI-11 engine, enabling accurate diagnosis and efficient repair, thus reducing downtime and operational costs. Key Features Manual Content: Includes detailed diagrams, real photo illustrations, and precise technical data to enhance repair quality and understanding. 📋 Manual Details Coverage Areas Vehicle Models Covered: Renault Kerax (various axle configurations including 4x2, 6x2, 6x4, 8x4, 6x6) and Renault Premium (various axle configurations including 4x2, 6x2, 6x2 pusher) Page Count Total Pages: 250+ Manual Type Type: Workshop Manual / Service Manual / Repair Manual Language Language: English Format File Format: PDF Download Compatibility: Windows, macOS, Linux OS Illustrations: Includes diagrams, actual real photo illustrations, and schemes. 📖 Manual Coverage Systems Covered Engine Systems: Engine generalities, technical data, tightening torques, dimensions and tolerances, stripping and mounting on stand (including belt tensioner, compressor, alternator, fan control, damper, starter, engine brackets), cylinder head (removal, fitting, disassembly, inspection, assembly), valve timing, reciprocating gear, lubrication (oil filter, centrifugal oil filter), cooling (heat exchanger, ventilation control, water pump), injection (generalities, repair), turbocharger, Jake brake Diagnostic Tools: Diagnostic aid...

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Type: Truck

Verkoper:

Sku: 131886

Collecties: ALL Renault

Beschikbaarheid: 9999 Op voorraad

Labels: Cars DCI-11 Engine Renault Renault 20 660 Truck

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Description

🏷️ Basic Information

Identification

Make:

Renault

Model:

Kerax / Premium

Engine Code:

DCI-11

Engine Displacement:

11 Liters

Codes

Variant Codes Kerax:

33BB P 8X4, 33CC P 8X4, 33DD P 8X4, 33GG P 6X4, 33HH P 6X4, 33II P 6X4, 33JJ P 6X4, 33KK T 6X4, 33LL T 6X4, 33MM P 6X6, 33NN T 6X6, 33PP P 4X2, 33QQ T 4X2, 33RR P 4X4, 33SS T 4X4

Variant Codes Premium:

22AA P 4X2, 22C T 4X2, 22CC T 4X2, 22EE P 6X2/4, 22HA P 6X2/4, 22JJ T 6X2 PUSHER, 22QQ P 6X2, 22RR T 6X2

👋 Introduction

Market Position

Target Audience:

Professional mechanics, fleet maintenance departments, and owner-operators of Renault Kerax and Premium trucks equipped with the DCI-11 engine.

Competitive Analysis

Value Proposition:

Provides in-depth technical knowledge and procedural guidance specifically for the DCI-11 engine, enabling accurate diagnosis and efficient repair, thus reducing downtime and operational costs.

Key Features

Manual Content:

Includes detailed diagrams, real photo illustrations, and precise technical data to enhance repair quality and understanding.

📋 Manual Details

Coverage Areas

Vehicle Models Covered:

Renault Kerax (various axle configurations including 4x2, 6x2, 6x4, 8x4, 6x6) and Renault Premium (various axle configurations including 4x2, 6x2, 6x2 pusher)

Page Count

Total Pages:

Manual Type

Type:

Workshop Manual / Service Manual / Repair Manual

Language

Language:

English

Format

File Format:

PDF Download

Compatibility:

Windows, macOS, Linux OS

Illustrations:

Includes diagrams, actual real photo illustrations, and schemes.

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine generalities, technical data, tightening torques, dimensions and tolerances, stripping and mounting on stand (including belt tensioner, compressor, alternator, fan control, damper, starter, engine brackets), cylinder head (removal, fitting, disassembly, inspection, assembly), valve timing, reciprocating gear, lubrication (oil filter, centrifugal oil filter), cooling (heat exchanger, ventilation control, water pump), injection (generalities, repair), turbocharger, Jake brake

Diagnostic Tools:

Diagnostic aid for specific settings B43 and +J01 (including variant 14102) indicates the necessity and procedures for using diagnostic equipment or understanding engine control module (ECM) parameters.

Ancillary Systems:

Coverage extends to essential ancillary engine components like the belt tensioner, air conditioning compressor, alternator, fan control, damper, and starter, including their mounting and potential servicing.

Jake Brake:

Specific section dedicated to the Jake brake (engine brake) system, indicating coverage of its operation, maintenance, and potential repair.

Procedures Included

Repair Procedures:

Comprehensive repair and assembly procedures for all listed engine components and systems. Includes diagnostics aid for specific settings (B43, +J01, +J01 variant 14102).

Troubleshooting:

The manual aims to improve repair quality by providing accurate understanding, suggesting correct repair methods, and enabling proper judgments, which inherently includes troubleshooting guidance for various engine faults.

Technical Depth

Depth Of Information:

Detailed technical specifications, diagnostic procedures, troubleshooting guides, and step-by-step repair instructions, suitable for professional technicians and experienced mechanics.

📊 Manual Specifications

File Format

Searchable:

Yes, via PDF reader's search functionality

Compression Utility:

May require a compression utility (e.g., 7-zip) if the PDF is archived.

Print Quality

Printability:

All pages printable

Binding Type

Binding:

Digital (PDF Download)

Paper Type

Paper Type Equivalent:

N/A (Digital)

⚙️ Engine Specifications

Primary Engine

Engine Family:

DCI-11

Engine Type:

Diesel Common Rail Injection (DCI)

Performance

Horsepower Range:

Typically ranges from 350 HP to 470 HP depending on specific application variant (not explicitly detailed for this manual but characteristic of the DCI-11).

Torque Range:

Typically ranges from 1600 Nm to 2100 Nm depending on specific application variant (not explicitly detailed for this manual but characteristic of the DCI-11).

Fuel System

Injection System:

Common Rail Direct Injection (DCI)

Turbocharger:

Equipped with a turbocharger (detailed in manual)

Cooling

Cooling System Type:

Liquid-cooled (details on heat exchanger, ventilation control, water pump provided)

Lubrication

Lubrication System:

Pressurized lubrication system with oil filter and centrifugal oil filter (details provided)

Dimensions And Tolerances

Precision Specs:

The manual contains specific dimensions and tolerances for critical engine components, essential for accurate rebuilding and performance.

Tightening Torques

Torque Values:

Provides precise tightening torques for all major fasteners, critical for engine assembly and preventing component failure.

Reciprocating Gear

Engine Internals:

Detailed information on pistons, connecting rods, crankshaft, and bearings is included under the 'Reciprocating gear' section.

🔧 Transmission

Standard

Transmission Options:

Manual and automated manual transmissions are common for Kerax and Premium models, with various axle configurations (e.g., 8x4, 6x4, 4x2, 6x2) indicating potential for different gearbox types (details not explicitly in manual title, but contextually relevant to vehicle variants).

Optional

Gearbox Types:

Various manual and automated manual gearboxes from ZF, Renault Trucks, or other manufacturers (specifics depend on vehicle variant).

Features

Drive Configurations:

4x2, 4x4, 6x2, 6x4, 8x4, 6x6

📐 Dimensions

Exterior

Vehicle Types:

Heavy-duty trucks (Kerax) and Distribution/Long Haul Trucks (Premium)

Weights

Gross Vehicle Weight varies significantly by configuration, typically from 18,000 kg to 50,000 kg or more for tractor units (specifics depend on vehicle variant).

🛡️ Safety Features

Ratings

Safety Compliance:

Compliance with relevant European safety standards for heavy goods vehicles (details not covered in engine manual).

Active Features

Braking System:

Typically equipped with air brakes, ABS, and potentially EBS (details not covered in engine manual).

Passive Features

Cabin Structure:

Robust cabin construction designed for heavy-duty applications (details not covered in engine manual).

💡 Technology Features

Infotainment

Infotainment Systems:

In-cab infotainment systems vary by trim and optional equipment, not directly covered by this engine-focused manual.

Driver Assistance

Driver Aids:

Advanced driver-assistance systems (ADAS) such as lane departure warning or adaptive cruise control may be present on later models but are not the focus of this engine workshop manual.

Connectivity

Telematics:

Fleet management and telematics systems could be integrated into the vehicles, but diagnostic and repair of these are outside the scope of this engine manual.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typical intervals for heavy-duty diesel engines range from 30,000 to 60,000 km or annually, depending on operating conditions and oil type. Specifics are detailed in the manual.

Fluid Specifications

Engine Oil Type:

Requires high-quality diesel engine oil meeting specific API/ACEA specifications and viscosity grades (e.g., SAE 10W-40, SAE 15W-40, depending on ambient temperature). Exact specifications are provided in the manual.

Coolant Type:

Requires a suitable heavy-duty antifreeze coolant concentrate mixed with deionized water. Specific types and mixtures (e.g., OAT) are detailed in the manual.

Known Issues

Common Failures:

While not explicitly stated, common heavy-duty diesel issues can include injector problems, turbocharger wear, EGR system faults, and cooling system leaks. This manual provides the means to diagnose and repair these.

Filter Part Numbers

Oil Filter Example:

Specific part numbers for oil filters, fuel filters, and air filters would be detailed within the manual (e.g., Mann-Filter, Fleetguard equivalents are common).

📚 Vehicle History

Brand Heritage

Manufacturer:

Renault Trucks (now part of the Volvo Group)

Model Evolution

Kerax Premium Development:

Kerax and Premium are long-standing heavy-duty truck lines from Renault, evolving over several generations to meet diverse commercial transport needs. The DCI-11 engine has been a significant powerplant within these ranges.

Production

Engine Production Period:

The DCI-11 engine was widely used in the early to mid-2000s and beyond in Renault Trucks. Specific production years for variants are not detailed in this manual's product information.

🏆 Awards & Recognition

Recognitions

Industry Accolades:

Renault Trucks' vehicles, including those powered by the DCI-11, have historically been recognized for their robustness and performance in commercial applications. Specific awards for the DCI-11 engine itself are not readily documented in this product description.