🏷️ Basic Information Identification Make: Rover / MG Model: 45 / ZS Production Years Covered: 1999-2005 Generation Generation Codes: RJ (Rover 45), ZS (MG ZS) Codes Chassis Codes: Often referred to by its platform derivation from the Honda Civic (EG/EJ generation) but as the RDX platform for the UK market. 👋 Introduction Market Position Segment: Compact family car / performance compact (MG ZS variant) Competitive Analysis Competitors: Ford Focus, Vauxhall Astra, Volkswagen Golf, Peugeot 306/307, Renault Mégane. Key Features Distinguishing Factors: The Rover 45 and MG ZS offered a blend of comfort and practicality (Rover 45) or sporty driving dynamics and aggressive styling (MG ZS). Based on the Rover KV6 engine in higher trims, providing a unique powertrain for the class. 📋 Manual Details Coverage Areas Systems Covered: Engine mechanical, engine control systems, emission control systems, cooling system, fuel system, intake system, exhaust system, clutch system, manual transaxle system, automatic transaxle system, drive shaft, propeller shaft, differential case, front axle, rear axle, steering system, suspension system (front and rear), brake system (front and rear), parking brake, ABS, ESP, SRS (airbag), interior trim, exterior body panels, doors, windows, sunroof, HVAC system, electrical systems (lighting, instruments, power accessories, infotainment), wiring diagrams, troubleshooting, maintenance. Page Count Total Pages: > 390 pages Manual Type Type: Owners Workshop Manual / Service and Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Complete disassembly, inspection, repair, and reassembly of engine components including cylinder head, cylinder block, pistons, connecting rods, crankshaft, camshafts, valves, timing belt/chain, oil pump, etc. Specifics for various engine variants (K-Series, KV6, etc.). Engine Control System: Detailed diagnostics, testing, and repair of ECU, sensors (crankshaft position, camshaft position, MAP, TPS, O2, etc.), actuators (injectors, ignition coils), and fuel delivery systems. Transmission: Covers both manual and automatic transmissions, including clutch system (master and slave cylinders, clutch plate), gear selection, torque converter, valve body, and transmission fluid specifications. Brake System: Inspection, repair, and maintenance of front and rear disc brakes, brake pads, rotors, calipers, brake lines, master cylinder, brake booster, ABS system components, and brake fluid type and bleeding procedures. Electrical System: Comprehensive coverage including wiring diagrams for all major systems, charging system (alternator, battery), starting system (starter motor, starter switch), lighting systems, ignition system, instrumentation, power windows, central locking, audio systems, and airbag system. Procedures Included Maintenance: Routine maintenance tasks such as oil changes, filter replacements, spark plug replacement, coolant checks and flushes, brake fluid changes, and lubrication schedules. Repair: Step-by-step instructions for a wide range of repairs, from minor adjustments to major component overhauls, including engine rebuilds, transmission repairs, suspension overhauls, brake system servicing, and electrical diagnostics. Troubleshooting: Detailed troubleshooting guides with symptoms, possible causes, and diagnostic steps for common issues across all vehicle systems. Technical Depth Depth: Detailed enough for both DIY enthusiasts and professional mechanics. Includes technical specifications, torque values, diagnostic procedures, and complete disassembly/reassembly instructions. 📊 Manual Specifications File Format Searchable Bookmarked: Yes (Searchable and Bookmarked for efficient navigation) Print Quality Printable: Yes (All pages are printable) Binding Type Binding: Digital (PDF) Paper Type Paper Type: N/A (Digital) Compatibility Device Compatibility: iPad-ready, PC (Windows), Mac, Linux Protection Drm Free: Yes (DRM-free, without any restriction) ⚙️ Engine Specifications Primary Engine Rover 45 K Series: Rover K-Series engines: 1.4L (1396cc), 1.6L (1588cc), 1.8L (1796cc) - 4 cylinders. Offering varied power outputs suitable for daily driving. Mg Zs K Series Vvc: MG ZS featured tuned K-Series engines, including the 1.8L VVC (Variable Valve Control) producing around 160 PS, providing a significant performance uplift. Rover Kv6 Engine: Available in some Rover 45 models and higher-spec MG ZS variants: 2.5L (2497cc) V6 engine, offering smoother power delivery and increased performance. Performance Typical Horsepower Range: 82 PS (1.4L) to 175 PS (2.5L V6) depending on engine and tune. Fuel System Injection Type: Multi-point fuel injection (MPI) for most variants. 🔧 Transmission Standard Manual Options: 5-speed manual transaxle. Optional Automatic Options: 4-speed automatic transaxle (e.g., JATCO transmission in some models). Features Clutch Type: Hydraulically operated single dry plate clutch. 📐 Dimensions Exterior Body Styles: 4-door Sedan, 5-door Hatchback, 5-door Estate (Tourer). Weights Curb Weight Range: Approx. 1200 kg - 1450 kg depending on body style and engine. 🛡️ Safety Features Ratings Euro Ncap: Euro NCAP ratings varied, with later models incorporating more safety features. Original R80 platform (pre-99) had lower scores, but improvements were made. Expect around 3-4 stars for later models in this period. Active Features ABS: Anti-lock Braking System (ABS) often standard on higher trims or optional. Passive Features Airbags: Driver and passenger front airbags standard. Side airbags available on higher trims or as options. 💡 Technology Features Infotainment Audio System: Standard radio/cassette or CD player with optional upgraded sound systems. Manual covers installation and troubleshooting. Driver Assistance ABS Esp: ABS was increasingly common. ESP (Electronic Stability Program) was...