🏷️ Basic Information Identification Make: Rover/MG Model: 45 / ZS Production Years: 1999-2005 Generation Rover 45 Generation: RJ (1999-2005) - Post-facelift R3 200 series platform Mg Zs Generation: First Generation (2001-2005) - Based on the Rover 45 platform Codes Rover 45 Internal Code: RJ Mg Zs Internal Code: ZS 👋 Introduction Market Position Positioning: Aimed at enthusiasts and independent repair shops seeking factory-level information for the Rover 45 and MG ZS models. Competitive Analysis Comparison: Provides the same level of detail as official dealer workshop manuals, often surpassing generic Haynes or Chilton guides in depth and accuracy, especially for electronics and diagnostics. Key Features Manufacturer Written: Yes (written by the manufacturers, Rover/MG) Diagnostic Access: Provides comprehensive diagnostic, repair, and maintenance information used by professional technicians. Digital Advantage: Instant download, printable sections, no risk of oil/dirt damage to original document. 📋 Manual Details Coverage Areas Coverage Scope: All Models, Engines, Trim Levels, and Transmission Types Page Count Estimated Page Count: Hundreds of Pages (typical for comprehensive workshop manuals) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Service Repair: Yes (including diagnostics, overhaul, and component repair) Transmission Service Repair: Yes (covering both manual and automatic transmissions) Brake System: Yes (including hydraulic system, ABS, component replacement) Wiring Diagrams: Yes (detailed electrical schematics for all systems) Electrical System: Yes (diagnostics, component testing, troubleshooting) Suspension: Yes (front and rear suspension, alignment specifications) Steering: Yes (power steering system, steering column, linkage) Cooling System: Yes (radiator, water pump, thermostat, coolant specifications) Fuel Injection Fuel System: Yes (fuel pump, injectors, pressure regulation, fuel tank) Emission System: Yes (catalytic converter, O2 sensors, EVAP system) Heater Air Conditioning: Yes (HVAC system diagnostics and repair) Engine Control System: Yes (ECU diagnostics, sensor identification, control strategies) Chassis Body: Yes (body panel removal, chassis repair, structural components) Restraint System: Yes (airbag system, seatbelts, SRS components) Interior: Yes (trim removal, component replacement) Differential Drive: Yes (components of the drive axle) Axle: Yes (drive axle components) Procedures Included General Maintenance: Yes (oil changes, filter replacements, fluid checks) Troubleshooting: Yes (diagnostic procedures for common and uncommon faults) Periodic Lubrication: Yes (greasing points, lubricant types) Disassembly Assembly: Yes (detailed steps for component removal and reinstallation) Cleaning: Yes (procedures for cleaning components during repair) Reinstalling: Yes (reverse of disassembly, with specific torque values and procedures) Technical Depth Depth: Comprehensive (covering basic maintenance to complete engine/transmission overhauls and advanced electrical diagnostics) Diagnostic Capability: High (includes troubleshooting trees, symptom-based diagnostics, and electrical system analysis) Illustration Detail: Detailed (diagrams, drawings, and photos for clarity) 📊 Manual Specifications File Format Format: PDF Print Quality Printable: Yes (Full Printable) Zoom Functionality: Yes (Zoom IN/OUT) Binding Type Type: Digital Download (not physically bound) Paper Type Type: N/A (Digital Format) Requirements Software Requirements: Adobe PDF Reader, WinZip Operating System Compatibility: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Rover 45 Engine Options: K-Series (1.4L, 1.6L, 1.8L Petrol, 2.0L Diesel - L-Series) Mg Zs Engine Options: K-Series (1.6L, 1.8L Petrol, 2.5L V6 Petrol for ZS 180) Performance K Series 1.8L Vvc: Variable Valve Control, circa 145-160 bhp depending on application (ZS 120/145) K Series 2.5L V6: Circa 175 bhp (ZS 180) Fuel System Management Type: Multi-point fuel injection (MPI), Electronic Fuel Injection (EFI) depending on engine variant 🔧 Transmission Standard Manual Transmission: PG1 (5-speed manual) common across many variants Optional Automatic Transmission: Optional on many petrol models (e.g., JATCO 4-speed) Features Torque Converter Lockup: Present on automatic transmissions for improved efficiency 📐 Dimensions Exterior Body Styles: 4-door Sedan, 5-door Hatchback Weights Curb Weight Range: Approx. 1200-1400 kg depending on engine and equipment 🛡️ Safety Features Ratings Euro Ncap Rover 45: 3 Stars (for the original 400 series, later 45 retained similar structure) Euro Ncap Mg Zs: 3 Stars (for the original ZS) Active Features ABS: Available on higher trims, standard on some models. Passive Features Airbags: Driver and Passenger airbags standard on most models; side airbags optional on some. 💡 Technology Features Infotainment Audio System: Factory fitted radio/cassette or CD players, often with amplifier upgrades on higher trims or MG models. Driver Assistance Cruise Control: Optional on some models. Connectivity Remote Central Locking: Standard on most models, with key fob operation. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 12,000 miles or 12 months, whichever comes first. Refer to manual for specific engine. Timing Belt Replacement: K-Series engines: 60,000 miles or 5 years. Crucial to prevent catastrophic engine damage. Fluid Specifications Engine Oil Specification: API SG/SH, ACEA A2/A3, viscosity typically 10W/40 or 5W/30 depending on climate and engine. Coolant Specification: Ethylene Glycol based, typically a 50/50 mix with distilled water. Original specification was 'OAT' (Organic Acid Technology) coolant. Brake Fluid Specification: DOT 4 Known Issues K Series Head Gasket: Notorious issue on K-Series engines, especially earlier variants. Manual covers diagnostic and...