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Rover 800 Series 827 1986-1999 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Rover Model: 800 Series Variant: 827 Model Years Covered: 1986-1999 Codes Chassis Code: XW (Early models), RT (Later models) Engine Codes: Specific engine codes vary by market and year, but primarily related to the 2.7L V6 (PG1 transmission variants would denote manual or automatic) 👋 Introduction Market Position Vehicle Segment: Executive car, often competing with German luxury brands and other premium sedans of the era. Competitive Analysis Key Competitors: BMW 5 Series, Mercedes-Benz E-Class, Audi 100/A6, Ford Scorpio, Peugeot 605. Key Features Powertrain Emphasis: The 827 model is characterized by its powerful 2.7-liter V6 engine, often paired with Honda's PG1 manual or automatic transmissions, offering a refined driving experience. Design Influence: Part of the Rover 800 series, a joint venture with Honda, sharing platform elements with the Honda Legend. 📋 Manual Details Coverage Areas Manual Title: Rover 800 Series 827 Workshop Service Repair Manual Manual Scope: Comprehensive Service and Repair Covered Systems Overview: Engine Mechanical, Engine Electrical, Emission Control, Fuel System, Suspension, Clutch, Manual Transaxle, Automatic Transaxle, Driveshaft and Axle, Steering System, Brake System, Body Interior and Exterior, Body Electrical System, Restraint System Page Count Page Count Estimate: Detailed page count not specified, but indicated as 'complete' covering all details. Manual Type Manual Type: Workshop Service Repair Manual / Factory Service Manual Language Language: English Format File Format: PDF Delivery Method: Instant Download Software Requirements: Adobe PDF Reader, WinZip Compatibility: All Versions of Windows & Mac Print Quality Printability: Fully Printable Zoom Functionality: YES (Zoom IN/OUT) 📖 Manual Coverage Systems Covered Engine Mechanical System: Covers engine disassembly, assembly, component specifications, timing, cooling system, lubrication system, and performance tuning for the 2.7L V6 engine. Engine Electrical System: Includes ignition system, starting system, charging system, engine management sensors, actuators, and detailed wiring schematics. Fuel System: Covers fuel injection system (EFI), fuel pump, injectors, fuel filter, fuel pressure regulation, and evaporative emissions control. Suspension System: Details front and rear suspension components, geometry, alignment procedures, shock absorbers, springs, and bushings. Brake System: Encompasses hydraulic system, disc brake components (front and rear), brake pads, rotors, calipers, brake fluid specifications, and ABS (if equipped). Body Electrical System: Includes lighting, power windows, central locking, wipers, horn, instruments, and all interior/exterior electrical components with wiring diagrams. Restraint System: Details airbag system components, operation, and related safety considerations (if equipped, depending on year). Procedures Included General Maintenance: Includes routine checks, fluid changes, filter replacements, spark plug replacement, and general tune-up procedures. Troubleshooting: Offers diagnostic procedures for common and uncommon issues, including symptom identification and step-by-step fault finding. Engine Repair: Covers cylinder head removal/installation, piston/connecting rod service, crankshaft service, and engine timing belt replacement. Transmission Repair: Includes manual transaxle overhaul, clutch replacement, automatic transaxle service, and related component repairs. Electrical Diagnostics: Detailed guidance on diagnosing electrical faults using wiring diagrams, multimeter usage, and component testing. Bodywork Repair: Covers interior trim removal/installation, exterior panel repairs, and basic body adjustments. Technical Depth Depth Of Information: Comprehensive, suitable for both DIY enthusiasts and professional mechanics, covering everything from basic maintenance to complete overhaul procedures. Diagnostic Tools: Implies use of standard automotive diagnostic tools (multimeters, pressure gauges) and specific procedures for component testing. 📊 Manual Specifications File Format File Type: PDF Print Quality Page Layout: Printable pages for workshop use Image Quality: Includes detailed illustrations, diagrams, and wiring schematics. Binding Type Binding Type: Digital (Downloadable PDF) Paper Type Paper Type: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Type: Naturally Aspirated V6 Displacement: 2.7 Liters (2675 cc) Valve Train: SOHC (Single Overhead Camshaft) V6 (Specifics might vary slightly across years, but typically 12 valves). Performance Horsepower: Approximately 160-170 bhp (exact figures vary by market and emission regulations for the 2.7L engine). Torque: Around 170-180 lb-ft (exact figures vary by market and emission regulations for the 2.7L engine). Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Petrol (Gasoline) 🔧 Transmission Standard Standard Transmission Type: 5-speed Manual Transaxle (PG1 type, likely Honda-derived) Optional Optional Transmission Type: 4-speed Automatic Transaxle (Likely Honda-derived) Features Drive Type: Front-Wheel Drive (FWD) 📐 Dimensions Exterior Body Styles: Saloon (Sedan), Hatchback (R8 model, shared with Sterling) Length: Varies by body style, approximately 4.8m for the saloon. Weights Curb Weight: Typically around 1450-1550 kg depending on specifications. 🛡️ Safety Features Ratings Crash Test Data: Euro NCAP ratings were not prevalent in the early years of this model. Later models would have had more standardized testing, but specific ratings for the 827 within this timeframe are scarce. Active Features ABS: Anti-lock Braking System (ABS) was available as an option on many models, particularly later ones. Passive Features Airbags: Driver's airbag became standard or optional on later models. Passenger airbags less common during the earlier years of the production run. Seatbelts: All seats equipped with seatbelts, likely with pre-tensioners on front belts in later iterations. 💡...
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Type: Car
Verkoper:
Sku: 490245
Collecties: ALL Rover

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Rover 800 Series 827 1986-1999 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Rover
Model:
800 Series
Variant:
827
Model Years Covered:
1986-1999
Codes
Chassis Code:
XW (Early models), RT (Later models)
Engine Codes:
Specific engine codes vary by market and year, but primarily related to the 2.7L V6 (PG1 transmission variants would denote manual or automatic)
👋 Introduction
Market Position
Vehicle Segment:
Executive car, often competing with German luxury brands and other premium sedans of the era.
Competitive Analysis
Key Competitors:
BMW 5 Series, Mercedes-Benz E-Class, Audi 100/A6, Ford Scorpio, Peugeot 605.
Key Features
Powertrain Emphasis:
The 827 model is characterized by its powerful 2.7-liter V6 engine, often paired with Honda's PG1 manual or automatic transmissions, offering a refined driving experience.
Design Influence:
Part of the Rover 800 series, a joint venture with Honda, sharing platform elements with the Honda Legend.
📋 Manual Details
Coverage Areas
Manual Title:
Rover 800 Series 827 Workshop Service Repair Manual
Manual Scope:
Comprehensive Service and Repair
Covered Systems Overview:
Engine Mechanical, Engine Electrical, Emission Control, Fuel System, Suspension, Clutch, Manual Transaxle, Automatic Transaxle, Driveshaft and Axle, Steering System, Brake System, Body Interior and Exterior, Body Electrical System, Restraint System
Page Count
Page Count Estimate:
Detailed page count not specified, but indicated as 'complete' covering all details.
Manual Type
Manual Type:
Workshop Service Repair Manual / Factory Service Manual
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant Download
Software Requirements:
Adobe PDF Reader, WinZip
Compatibility:
All Versions of Windows & Mac
Print Quality
Printability:
Fully Printable
Zoom Functionality:
YES (Zoom IN/OUT)
📖 Manual Coverage
Systems Covered
Engine Mechanical System:
Covers engine disassembly, assembly, component specifications, timing, cooling system, lubrication system, and performance tuning for the 2.7L V6 engine.
Engine Electrical System:
Includes ignition system, starting system, charging system, engine management sensors, actuators, and detailed wiring schematics.
Fuel System:
Covers fuel injection system (EFI), fuel pump, injectors, fuel filter, fuel pressure regulation, and evaporative emissions control.
Suspension System:
Details front and rear suspension components, geometry, alignment procedures, shock absorbers, springs, and bushings.
Brake System:
Encompasses hydraulic system, disc brake components (front and rear), brake pads, rotors, calipers, brake fluid specifications, and ABS (if equipped).
Body Electrical System:
Includes lighting, power windows, central locking, wipers, horn, instruments, and all interior/exterior electrical components with wiring diagrams.
Restraint System:
Details airbag system components, operation, and related safety considerations (if equipped, depending on year).
Procedures Included
General Maintenance:
Includes routine checks, fluid changes, filter replacements, spark plug replacement, and general tune-up procedures.
Troubleshooting:
Offers diagnostic procedures for common and uncommon issues, including symptom identification and step-by-step fault finding.
Engine Repair:
Covers cylinder head removal/installation, piston/connecting rod service, crankshaft service, and engine timing belt replacement.
Transmission Repair:
Includes manual transaxle overhaul, clutch replacement, automatic transaxle service, and related component repairs.
Electrical Diagnostics:
Detailed guidance on diagnosing electrical faults using wiring diagrams, multimeter usage, and component testing.
Bodywork Repair:
Covers interior trim removal/installation, exterior panel repairs, and basic body adjustments.
Technical Depth
Depth Of Information:
Comprehensive, suitable for both DIY enthusiasts and professional mechanics, covering everything from basic maintenance to complete overhaul procedures.
Diagnostic Tools:
Implies use of standard automotive diagnostic tools (multimeters, pressure gauges) and specific procedures for component testing.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Page Layout:
Printable pages for workshop use
Image Quality:
Includes detailed illustrations, diagrams, and wiring schematics.
Binding Type
Binding Type:
Digital (Downloadable PDF)
Paper Type
Paper Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated V6
Displacement:
2.7 Liters (2675 cc)
Valve Train:
SOHC (Single Overhead Camshaft) V6 (Specifics might vary slightly across years, but typically 12 valves).
Performance
Horsepower:
Approximately 160-170 bhp (exact figures vary by market and emission regulations for the 2.7L engine).
Torque:
Around 170-180 lb-ft (exact figures vary by market and emission regulations for the 2.7L engine).
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Petrol (Gasoline)
🔧 Transmission
Standard
Standard Transmission Type:
5-speed Manual Transaxle (PG1 type, likely Honda-derived)
Optional
Optional Transmission Type:
4-speed Automatic Transaxle (Likely Honda-derived)
Features
Drive Type:
Front-Wheel Drive (FWD)
📐 Dimensions
Exterior
Body Styles:
Saloon (Sedan), Hatchback (R8 model, shared with Sterling)
Length:
Varies by body style, approximately 4.8m for the saloon.
Weights
Curb Weight:
Typically around 1450-1550 kg depending on specifications.
🛡️ Safety Features
Ratings
Crash Test Data:
Euro NCAP ratings were not prevalent in the early years of this model. Later models would have had more standardized testing, but specific ratings for the 827 within this timeframe are scarce.
Active Features
ABS:
Anti-lock Braking System (ABS) was available as an option on many models, particularly later ones.
Passive Features
Airbags:
Driver's airbag became standard or optional on later models. Passenger airbags less common during the earlier years of the production run.
Seatbelts:
All seats equipped with seatbelts, likely with pre-tensioners on front belts in later iterations.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio cassette players, often with RDS and seek functionality. Later models might have offered CD players.
Driver Assistance
Cruise Control:
Available as an option on many models, particularly higher trim levels.
Connectivity
Phone Integration:
Not typically featured in the early production years. Later models might have had provisions for car phones but no integrated Bluetooth or smartphone connectivity.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 6,000-10,000 miles or 12 months, depending on driving conditions and oil used. Refer to manual for precise recommendations.
Oil Specifications
Engine Oil Type:
API SG/SH or higher, viscosity likely 10W-40 or 5W-40 depending on climate. Always consult manual for specific grade.
Fluid Specifications
Coolant Type:
Ethylene Glycol based coolant, typically a 50/50 mix with distilled water. Refer to manual for specific color/type if specified.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid, depending on original specification. Always use fresh, sealed fluid.
Known Issues
Common Electrical Faults:
Wiring harness degradation, particularly in the engine bay and door looms, issues with central locking and power window motors, Lucas electrics can be temperamental.
Common Engine Issues:
Head gasket leaks on V6 engines, viscous fan coupling failures, ignition module issues.
Common Transmission Issues:
Clutch wear (manual), automatic transmission solenoid issues or leaks, bearing wear.
Common Suspension Issues:
Wear in bushings (control arms, anti-roll bar), shock absorber failure, ball joint wear.
Rust Prone Areas:
Wheel arches, sill panels, rear valence, front subframe, boot lid edges, door bottoms.
📚 Vehicle History
Brand Heritage
Rover Legacy:
The Rover 800 series was intended to be a flagship model for Rover, bridging the gap between mass-market and premium segments, drawing on British automotive tradition.
Model Evolution
Generations:
Two main generations: the original XW (1986-1991) and the facelifted RT (1991-1999), with various trim levels and engine options.
Key Facelift:
The 1991 facelift (RT) brought significant styling changes, interior updates, and improved ergonomics, along with potential powertrain refinements.
Production
Manufacturing Location:
Cowley, Oxford, England.
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