SACHS MADASS 50 BIKE Workshop Service Repair & Owners Manual
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The MadAss 50 is a distinctive lightweight motorcycle, often recognized for its minimalist aesthetic and urban practicality. As a product of the historic German brand, known for its durable engineering, the MadAss 50 combines a robust steel tube frame with a 4-stroke, single-cylinder 49.5 cc engine. This model, produced across various years from the mid-2000s onwards, offers a unique riding experience, making it a notable entry in the small-displacement motorcycle segment. Its air-cooled engine, disc braking system, and manual transmission with a wet multi-plate clutch are designed for reliable performance and straightforward operation. This comprehensive workshop service repair and owner's manual provides essential technical documentation for the MadAss 50. It covers a wide array of systems and procedures, including general information, precautions, detailed specifications, periodic maintenance schedules, special tools, engine overhaul, lubrication, fuel and carburetor systems, electrical systems, and troubleshooting. The manual offers step-by-step repair and maintenance instructions, detailed illustrations, diagnostic guides, and wiring diagrams, making it an invaluable resource for both DIY enthusiasts and professional mechanics seeking to maintain, diagnose, and repair this unique motorcycle model effectively. 🏷️ Basic Information Identification Make: Sachs Model: MadAss 50 Type: Moped/Motorcycle 👋 Introduction Market Position Market Position: Essential technical documentation for owners and technicians of the Sachs MadAss 50, a unique and stylish lightweight motorcycle, often favored for its minimalist design and urban utility. This manual positions itself as the definitive resource for maintaining and repairing this specific model. Competitive Analysis Competitive Analysis: In a market segment with many small displacement motorcycles, dedicated and comprehensive service manuals are crucial for aftermarket support. This manual directly addresses the need for reliable repair information for the Sachs MadAss 50, differentiating itself from generic manuals or less detailed owner's guides. It caters to both the DIY enthusiast and the professional mechanic seeking factory-level accuracy. Key Features Key Features: Comprehensive coverage of all major systems, detailed illustrations and diagrams, step-by-step instructions, troubleshooting guides, torque specifications, and an emphasis on factory-level repair information for DIY and professional use. The electronic format allows for targeted printing. 📋 Manual Details Coverage Coverage Areas: Full Service, Repair, Maintenance, Troubleshooting, Electrical Systems, Engine Overhaul, Transmission, Fuel System, Lubrication, Bodywork, Wiring Diagrams Information Page Count: Not Specified (Electronic PDF) Manual Type: Workshop Service Repair & Owner's Manual Language: English Format Format: PDF Download (Compressed in ZIP) 📖 Manual Coverage Systems Systems Covered: General Information, General Precautions, Specifications, Periodic Maintenance, Special Tools, Tightening Torque, Engine Disassembly, Engine Reassembly, Lubrication System, Fuel System, Carburetor System, Cylinder Head & Valves, Cylinder & Piston, Clutch-Gearshift-Linkage, Alternator-Flywheel, Cam Chain Tensioner, Crankcase-Crankshaft, Transmission System, Kickstarter System, Electrical System, Battery Charging, Ignition System, Lighting System, Troubleshooting, Wiring Diagram Procedures Procedures Included: Step-by-step repair and maintenance procedures, detailed illustrations, diagnostic troubleshooting, component disassembly and reassembly, torque specifications, fluid specifications, wiring schematics. Depth Technical Depth: Comprehensive: Suitable for DIY enthusiasts and professional mechanics, covering everything from routine maintenance to complete engine and component overhauls. 📊 Manual Specifications File File Format: PDF Compression Format: ZIP Readability Software: Adobe Acrobat Reader (Free Download) Extraction Software: WinZip or WinRAR (Free Download Available) Print Print Quality: High-resolution, printable pages with detailed illustrations and diagrams. Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, Single-cylinder Displacement: 49.5 cc Cooling System: Air-cooled Engine Code Designation: FY139FMB (common for this displacement class) Performance Horsepower: Typically in the 3-4 HP range (exact specification not provided in product info, but inferable from engine size) Torque: Not specified (Requires manual consultation) Fuel System Fuel Delivery: Carburetor (Specific model to be detailed in manual) Fuel Type: Unleaded Gasoline Lubrication Lubrication System Type: Wet Sump (common for this engine type, details in manual) 🔧 Transmission Standard Transmission Type: Manual (Likely semi-automatic or 4-speed manual based on common configurations for this engine type, details in manual) Features Clutch Type: Wet multi-plate (standard for this class) Gear Selection: Foot-actuated linkage system 📐 Dimensions Exterior Chassis Type: Steel tube frame (distinctive MadAss design) Weights Dry Weight: Approximately 90-100 kg (typical for this class, specific value in manual) Tires Front Tire Size: Often 100/80-17 or similar (specific to be confirmed in manual) Rear Tire Size: Often 120/70-17 or similar (specific to be confirmed in manual) Brakes Front Brake Type: Disc brake Rear Brake Type: Disc brake 🛡️ Safety Features Ratings Safety Ratings: Not applicable for this type of manual and vehicle class (focus is on repair and maintenance). Active Features Active Safety Features: Disc braking system for effective stopping power. Passive Features Passive Safety Features: Frame structure designed for rigidity. 💡 Technology Features Infotainment Infotainment Features: Basic rider instrumentation (speedometer, odometer, indicator lights). No advanced infotainment systems. Driver Assistance Driver Assistance Features: N/A Connectivity Connectivity Features: N/A Electrical System Ignition System: CDI (Capacitor Discharge Ignition) or similar electronic ignition system. Lighting System: 12V Halogen...
The MadAss 50 is a distinctive lightweight motorcycle, often recognized for its minimalist aesthetic and urban practicality. As a product of the historic German brand, known for its durable engineering, the MadAss 50 combines a robust steel tube frame with a 4-stroke, single-cylinder 49.5 cc engine. This model, produced across various years from the mid-2000s onwards, offers a unique riding experience, making it a notable entry in the small-displacement motorcycle segment. Its air-cooled engine, disc braking system, and manual transmission with a wet multi-plate clutch are designed for reliable performance and straightforward operation.
This comprehensive workshop service repair and owner's manual provides essential technical documentation for the MadAss 50. It covers a wide array of systems and procedures, including general information, precautions, detailed specifications, periodic maintenance schedules, special tools, engine overhaul, lubrication, fuel and carburetor systems, electrical systems, and troubleshooting. The manual offers step-by-step repair and maintenance instructions, detailed illustrations, diagnostic guides, and wiring diagrams, making it an invaluable resource for both DIY enthusiasts and professional mechanics seeking to maintain, diagnose, and repair this unique motorcycle model effectively.
🏷️ Basic Information
Identification
Make:
Sachs
Model:
MadAss 50
Type:
Moped/Motorcycle
👋 Introduction
Market Position
Market Position:
Essential technical documentation for owners and technicians of the Sachs MadAss 50, a unique and stylish lightweight motorcycle, often favored for its minimalist design and urban utility. This manual positions itself as the definitive resource for maintaining and repairing this specific model.
Competitive Analysis
Competitive Analysis:
In a market segment with many small displacement motorcycles, dedicated and comprehensive service manuals are crucial for aftermarket support. This manual directly addresses the need for reliable repair information for the Sachs MadAss 50, differentiating itself from generic manuals or less detailed owner's guides. It caters to both the DIY enthusiast and the professional mechanic seeking factory-level accuracy.
Key Features
Key Features:
Comprehensive coverage of all major systems, detailed illustrations and diagrams, step-by-step instructions, troubleshooting guides, torque specifications, and an emphasis on factory-level repair information for DIY and professional use. The electronic format allows for targeted printing.
Step-by-step repair and maintenance procedures, detailed illustrations, diagnostic troubleshooting, component disassembly and reassembly, torque specifications, fluid specifications, wiring schematics.
Depth
Technical Depth:
Comprehensive: Suitable for DIY enthusiasts and professional mechanics, covering everything from routine maintenance to complete engine and component overhauls.
📊 Manual Specifications
File
File Format:
PDF
Compression Format:
ZIP
Readability Software:
Adobe Acrobat Reader (Free Download)
Extraction Software:
WinZip or WinRAR (Free Download Available)
Print
Print Quality:
High-resolution, printable pages with detailed illustrations and diagrams.
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, Single-cylinder
Displacement:
49.5 cc
Cooling System:
Air-cooled
Engine Code Designation:
FY139FMB (common for this displacement class)
Performance
Horsepower:
Typically in the 3-4 HP range (exact specification not provided in product info, but inferable from engine size)
Torque:
Not specified (Requires manual consultation)
Fuel System
Fuel Delivery:
Carburetor (Specific model to be detailed in manual)
Fuel Type:
Unleaded Gasoline
Lubrication
Lubrication System Type:
Wet Sump (common for this engine type, details in manual)
🔧 Transmission
Standard
Transmission Type:
Manual (Likely semi-automatic or 4-speed manual based on common configurations for this engine type, details in manual)
Features
Clutch Type:
Wet multi-plate (standard for this class)
Gear Selection:
Foot-actuated linkage system
📐 Dimensions
Exterior
Chassis Type:
Steel tube frame (distinctive MadAss design)
Weights
Dry Weight:
Approximately 90-100 kg (typical for this class, specific value in manual)
Tires
Front Tire Size:
Often 100/80-17 or similar (specific to be confirmed in manual)
Rear Tire Size:
Often 120/70-17 or similar (specific to be confirmed in manual)
Brakes
Front Brake Type:
Disc brake
Rear Brake Type:
Disc brake
🛡️ Safety Features
Ratings
Safety Ratings:
Not applicable for this type of manual and vehicle class (focus is on repair and maintenance).
CDI (Capacitor Discharge Ignition) or similar electronic ignition system.
Lighting System:
12V Halogen or LED lighting for headlight, taillight, brake lights, and turn signals.
Battery Type:
12V Sealed Lead-Acid (SLA) or AGM battery.
🔧 Maintenance
Service Intervals
Service Intervals:
The manual details comprehensive periodic maintenance schedules, including oil changes, filter replacements, chain adjustments, brake inspections, and valve clearance checks, typically recommended at intervals such as every 1,000-3,000 km or annually, whichever comes first. Specific intervals are clearly outlined within the manual.
Fluid Specifications
Engine Oil Type:
SAE 10W-40 API SG or higher (typical for this engine, exact specification in manual)
Engine Oil Capacity:
Approximately 0.8 - 1.0 Liters (specific value in manual)
Brake Fluid Type:
DOT 3 or DOT 4 (for hydraulic disc brakes, specific in manual)
Known Issues
Common Issues Coverage:
The troubleshooting section of the manual is designed to address common problems such as starting issues, poor idling, electrical faults, and drivetrain noises, providing diagnostic steps and solutions.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Sachs is a historic German brand with a long legacy in motorcycle and engine manufacturing, known for durable and functional designs. The MadAss line continues this tradition with a distinctive stylistic approach.
Model Evolution
Model Evolution:
The Sachs MadAss has evolved through various engine sizes and design iterations, consistently maintaining its unique, rugged, and minimalist aesthetic. The 50cc model is an entry-level offering within the MadAss family.
Production
Production Years:
The Sachs MadAss 50 has been produced across multiple years, with this manual likely covering a broad range of these early models. Exact year range not specified but generally from the mid-2000s onwards.
🏆 Awards & Recognition
Recognitions
Recognitions:
No specific awards mentioned for the manual or the vehicle itself in the provided product information.
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