🏷️ Basic Information Identification Make: SAME Model: IRON 120 Hi-Line Product Type: Workshop Manual 👋 Introduction Market Position Market Segment: Mid-range utility tractors, designed for versatility in agricultural and professional applications. Competitive Analysis Competitors: Models from manufacturers like John Deere (e.g., 6M series), New Holland (e.g., T6000 series), Massey Ferguson (e.g., 5700 series), and Claas (e.g., AXOS series) typically compete in this segment. Key Features Core Strengths: Reliability, robust construction, versatile hydraulic system, comfortable Hi-Line cab, efficient engine performance. Target Audience Primary Users: Professional farmers, agricultural contractors, and heavy-duty property management users. 📋 Manual Details Coverage Areas Systems Covered: Engine, Powertrain (Transmission, PTO, Hydraulics), Chassis, Electrical System, Operator Station, HVAC, Front Axle, Brakes, Steering Page Count Page Count: 777 Manual Type Manual Type: Workshop Manual / Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Overhaul: Detailed procedures for engine disassembly, inspection, repair, and reassembly, including cylinder head, pistons, crankshaft, camshaft, and valve train. Transmission Service: Comprehensive guide to transmission inspection, repair, and adjustment, covering clutch, gearbox, synchronizers, and power take-off (PTO) unit. Hydraulic System Repair: Detailed diagnostics and repair procedures for the hydraulic system, including pumps, valves, cylinders, and the three-point hitch system. Electrical Diagnostics: In-depth troubleshooting and repair of the electrical system, including wiring diagrams, component testing, starter, alternator, battery, and lighting systems. Braking System Maintenance: Procedures for brake system inspection, adjustment, and repair, including hydraulic brake components and parking brake. Steering System Overhaul: Detailed instructions for steering system maintenance and repair, including hydraulic power steering components. Front Axle And Drive Repair: Procedures for front axle service, including differential, gears, and 4WD engagement system. Operator Station And Cab: Repair and maintenance of the operator's cab, including controls, seating, and auxiliary equipment interfaces. HVAC System Service: Maintenance and repair of the heating, ventilation, and air conditioning (HVAC) system. Procedures Included Preventive Maintenance: Detailed schedules and instructions for routine maintenance tasks such as oil changes, filter replacements, lubrication, and inspections. Troubleshooting Guides: Systematic diagnostic procedures and flowcharts for identifying and resolving common and uncommon operational issues. Component Rebuilds: Step-by-step instructions for the complete disassembly, inspection, overhaul, and reassembly of major tractor components. Calibration And Adjustment: Procedures for adjusting critical systems like clutch engagement, brake travel, and hydraulic flow rates. Technical Depth Technical Depth: Comprehensive. Covers everything from basic operator maintenance to in-depth component overhaul and advanced electrical diagnostics, suitable for professional technicians and experienced mechanics. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: Digital - High resolution, suitable for screen viewing and printing of individual pages. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Make: DEUTZ (likely, common for SAME) Engine Model Designation: Likely based on DEUTZ TCD 2012/2013 L04 or L06 series (common for this power range). Engine Type: Turbocharged, Intercooled Diesel Displacement: Approx. 4.0L (for IRON 100/110) to 6.0L (for IRON 120), depending on specific configuration. Performance Iron 100 Horsepower: Rated: ~95-100 HP; Max: ~105 HP Iron 110 Horsepower: Rated: ~105-110 HP; Max: ~115 HP Iron 120 Horsepower: Rated: ~115-120 HP; Max: ~125 HP Torque Specifications: Torque curves and specific peak torque values will vary by model, but typically range from 380 Nm to 480 Nm or higher. Fuel System Fuel Injection: Common Rail Direct Injection (CRDI) system. Emission Standards: Likely Tier 3 or Tier 4 Interim depending on production year and market. Maintenance Oil Type Recommendation: API CJ-4 or ACEA E9 SAE 15W-40 (or viscosity as per ambient temperature). Coolant Specifications: Ethylene Glycol based antifreeze with corrosion inhibitors (e.g., HOAT or OAT type, typically 50% mix). 🔧 Transmission Standard Transmission Type: Mechanical Synchromesh gearbox with power shuttle, offering multiple speed ranges (e.g., 4 main gears x 3 powershift steps x 4 ranges). Gear Configuration: Likely 16 forward and 16 reverse speeds (or 24x24 with creeper if optioned). Power Take Off Pto: Standard 540/1000 RPM PTO, often with ground speed PTO option. Optional Transmission Options: Possible options include creeper gears or more advanced powershift (e.g., 24x24 or 40kph versions). Features Clutch Type: Wet multi-disc clutch for power shuttle and PTO engagement. Maintenance Transmission Fluid Type: Universal Tractor Transmission Oil (UTTO) or equivalent meeting specific SAME/DEUTZ specifications (e.g., SAE 80W/85W GL-4, or specified UTTO). Transmission Fluid Capacity: Approx. 40-50 Liters, specific to model and configuration. 📐 Dimensions Exterior Overall Length: Approximately 4.3 - 4.7 meters. Overall Width: Approximately 2.1 - 2.4 meters (cab width varies). Wheelbase: Approximately 2.4 - 2.6 meters. Weights Operating Weight: Approximately 4,500 - 5,500 kg (unballasted). Max Allowable Weight: Typically around 7,500 - 8,500 kg, depending on chassis and axle ratings. Other Tire Sizes Front: Commonly 13.6 R24 or 14.9 R24. Tire Sizes Rear: Commonly 16.9 R34 or 18.4 R34. Hitch Type: Category II or III rear three-point hitch. Hydraulic...