Same Iron 100 110 120 Hi-line Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Same Model: Iron Hi-line Sub Models: 100, 110, 120 Product Type: Workshop Service Repair Manual 👋 Introduction Market Position Market Segment: Heavy-duty agricultural tractors, mid-to-high horsepower range, designed for professional farming operations. Competitive Analysis Competitors: John Deere (6R/7R Series), New Holland (T7/T8 Series), Case IH (Puma/Magnum Series), Claas (Arion/Axion Series), Fendt (500/700 Vario Series). Key Features Tractor Focus: Hi-line specification implies a premium offering with advanced features, comfort, and technology for the Iron series. Manual Purpose: To provide technicians and owners with the necessary information for accurate diagnosis, maintenance, and repair of the Same Iron Hi-line tractors. 📋 Manual Details Coverage Coverage Areas: General Safety, Component Description, Mechanical & Hydraulic Operation, Software Configuration, Fault Diagnosis, External Components, Electrical & Electronic Systems Pages Page Count: 777 Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Systems Covered: Engine Mechanical, Fuel System, Lubrication System, Cooling System, Transmission (Powershift/Synchro), Drivetrain, Axles (Front/Rear), Brakes (Hydraulic/Pneumatic), Steering System (Hydrostatic), Hydraulics (Implement Control, Lift Systems), Electrical System (Wiring Harness, Components, Sensors, ECU), PTO System, Cab Controls & Features, Air Conditioning System, Operator Safety Systems Procedures Procedures Included: Routine Maintenance, Scheduled Servicing, Troubleshooting Guides, Diagnostic Procedures, Component Removal & Installation, Repair & Overhaul Procedures, Adjustment Procedures, Electrical System Diagnostics & Repair, Hydraulic System Diagnostics & Repair, Software Configuration & Updates, Safety Precautions & Best Practices Depth Technical Depth: Comprehensive workshop level, covering detailed diagnostics, component-level repair, system overhauls, and specifications required for expert-level service and repair. 📊 Manual Specifications File Details File Format: Portable Document Format (PDF) Print Quality: High-resolution, suitable for professional printing. Includes clear diagrams, schematics, and text. Searchability: Likely text-searchable PDF for efficient information retrieval. Binding Type: N/A (Digital Download) Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Manufacturer: Likely Deutz or Same (SDF Group) engines, common in this horsepower class. Performance Horsepower Range: 100 HP to 120 HP (nominal, may vary with boost/overboost depending on exact model variant). Torque Characteristics: Engineered for high torque at low RPM for demanding agricultural applications, with likely electronic engine management for optimized performance. Fuel System Fuel Injection: Likely Common Rail Direct Injection (CRDI) system for fuel efficiency and emissions compliance. Cooling System Cooling Type: Liquid-cooled, pressurized system with thermostatically controlled fan. Emission Control Emission Standards: Depending on manufacturing year, likely Stage IIIA, IIIB, or IV compliant, utilizing technologies like DOC, DPF, SCR, or EGR. 🔧 Transmission Standard Transmission Transmission Type Standard: Likely a Powershift or fully synchronized transmission (e.g., 24x24 or 48x48 with creeper options), providing multiple gears for optimal PTO and ground speed matching. Optional Transmission Transmission Type Optional: May include a more advanced transmission like a 4-range Powershift or even a Continuously Variable Transmission (CVT) for premium Hi-line models. Features Transmission Features: Automatic shifting modes, clutchless shifting (powershift), range pre-selection, potentially creeper gears. Transmission Fluid Transmission Fluid Type: Specify (e.g., John Deere Hy-Gard, Case IH UTTO/TS104, or manufacturer-specific STOU/UTTO) – exact specification to be found in manual. 📐 Dimensions Exterior Overall Length: Refer to manual for exact dimensions, typically 4.5 - 5.5 meters. Overall Width: Refer to manual for exact dimensions, typically 2.2 - 2.5 meters (excluding fenders). Wheelbase: Refer to manual for exact dimensions, typically 2.5 - 2.8 meters. Weights Operating Weight: Refer to manual for exact weights, typically 5,000 - 6,500 kg (unballasted). Max Allowable Weight: Refer to manual for exact weights, typically 8,000 - 10,000 kg (depending on configuration and axle ratings). 🛡️ Safety Features Ratings Rollover Protection: ROPS (Roll-Over Protective Structure) certified cab or frame, standard for modern agricultural tractors. Active Features Braking System: Hydraulic and potentially pneumatic brake systems for tractor and trailer. Parking brake and independent brake systems. Traction Control: Differential locks (front/rear), potentially ABS integrated with trailer braking. Passive Features Operator Presence System: Seat sensor to disengage PTO/transmission when operator leaves seat. Lighting And Visibility: Work lights, road lighting, turn signals, flashing beacons (optional/standard on Hi-line). 💡 Technology Features Infotainment Cab Features: Hi-line specification suggests a modern, ergonomic cab with climate control (AC/heating), suspension seating, advanced control consoles, and potentially a digital display for tractor status and diagnostics. Driver Assistance Electronic Controls: Electronic engine management, electronic hitch control, electronic PTO engagement, potentially electronic spool valve control for hydraulics. Connectivity Telematics Options: May support GPS guidance systems, ISOBUS compatibility for implement control, and potentially telematics for fleet management and remote diagnostics (depending on specific year and options). 🔧 Maintenance Service Intervals Engine Oil Change: Typically every 250-500 hours, or annually. Refer to manual for exact interval and oil specification. Transmission Fluid Change: Typically every 1000-2000 hours. Refer to manual for exact interval and fluid specification. Hydraulic Fluid Change: Typically every 1000-2000 hours. Refer to manual for exact interval and fluid specification. Air Filter Replacement: Inspect every 100-250 hours, replace as needed or...
Comprehensive workshop level, covering detailed diagnostics, component-level repair, system overhauls, and specifications required for expert-level service and repair.
📊 Manual Specifications
File Details
File Format:
Portable Document Format (PDF)
Print Quality:
High-resolution, suitable for professional printing. Includes clear diagrams, schematics, and text.
Searchability:
Likely text-searchable PDF for efficient information retrieval.
Binding Type:
N/A (Digital Download)
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Manufacturer:
Likely Deutz or Same (SDF Group) engines, common in this horsepower class.
Performance
Horsepower Range:
100 HP to 120 HP (nominal, may vary with boost/overboost depending on exact model variant).
Torque Characteristics:
Engineered for high torque at low RPM for demanding agricultural applications, with likely electronic engine management for optimized performance.
Fuel System
Fuel Injection:
Likely Common Rail Direct Injection (CRDI) system for fuel efficiency and emissions compliance.
Cooling System
Cooling Type:
Liquid-cooled, pressurized system with thermostatically controlled fan.
Emission Control
Emission Standards:
Depending on manufacturing year, likely Stage IIIA, IIIB, or IV compliant, utilizing technologies like DOC, DPF, SCR, or EGR.
🔧 Transmission
Standard Transmission
Transmission Type Standard:
Likely a Powershift or fully synchronized transmission (e.g., 24x24 or 48x48 with creeper options), providing multiple gears for optimal PTO and ground speed matching.
Optional Transmission
Transmission Type Optional:
May include a more advanced transmission like a 4-range Powershift or even a Continuously Variable Transmission (CVT) for premium Hi-line models.
Specify (e.g., John Deere Hy-Gard, Case IH UTTO/TS104, or manufacturer-specific STOU/UTTO) – exact specification to be found in manual.
📐 Dimensions
Exterior
Overall Length:
Refer to manual for exact dimensions, typically 4.5 - 5.5 meters.
Overall Width:
Refer to manual for exact dimensions, typically 2.2 - 2.5 meters (excluding fenders).
Wheelbase:
Refer to manual for exact dimensions, typically 2.5 - 2.8 meters.
Weights
Operating Weight:
Refer to manual for exact weights, typically 5,000 - 6,500 kg (unballasted).
Max Allowable Weight:
Refer to manual for exact weights, typically 8,000 - 10,000 kg (depending on configuration and axle ratings).
🛡️ Safety Features
Ratings
Rollover Protection:
ROPS (Roll-Over Protective Structure) certified cab or frame, standard for modern agricultural tractors.
Active Features
Braking System:
Hydraulic and potentially pneumatic brake systems for tractor and trailer. Parking brake and independent brake systems.
Traction Control:
Differential locks (front/rear), potentially ABS integrated with trailer braking.
Passive Features
Operator Presence System:
Seat sensor to disengage PTO/transmission when operator leaves seat.
Lighting And Visibility:
Work lights, road lighting, turn signals, flashing beacons (optional/standard on Hi-line).
💡 Technology Features
Infotainment
Cab Features:
Hi-line specification suggests a modern, ergonomic cab with climate control (AC/heating), suspension seating, advanced control consoles, and potentially a digital display for tractor status and diagnostics.
Driver Assistance
Electronic Controls:
Electronic engine management, electronic hitch control, electronic PTO engagement, potentially electronic spool valve control for hydraulics.
Connectivity
Telematics Options:
May support GPS guidance systems, ISOBUS compatibility for implement control, and potentially telematics for fleet management and remote diagnostics (depending on specific year and options).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 250-500 hours, or annually. Refer to manual for exact interval and oil specification.
Transmission Fluid Change:
Typically every 1000-2000 hours. Refer to manual for exact interval and fluid specification.
Hydraulic Fluid Change:
Typically every 1000-2000 hours. Refer to manual for exact interval and fluid specification.
Air Filter Replacement:
Inspect every 100-250 hours, replace as needed or annually. Refer to manual for exact interval.
Fluid Specifications
Engine Oil Type:
API CJ-4 or newer, SAE 15W-40 or 10W-40. Refer to manual for precise specification and capacity.
Coolant Type:
Ethylene glycol based antifreeze, with a 50/50 mix of coolant and deionized water. Refer to manual for specific formulation and capacity.
Hydraulic Fluid Type:
STOU (Super Tractor Oil Universal) or UTTO (Universal Tractor Transmission Oil) meeting OEM specifications. Refer to manual for exact specification and capacity.
Known Issues
Common Wear Items:
Clutch packs (in powershift transmissions), hydraulic pumps, PTO clutches, electrical connectors due to vibration and environmental exposure. Wear on PTO splines.
Diagnostic Challenges:
Complexity of electronic control units (ECU) for engine and transmission; potential for sensor failures; hydraulic system diagnostics requiring specialized knowledge and pressure testing.
📚 Vehicle History
Brand Heritage
Brand Origin:
Same (Società Accomandita per Azioni) is an Italian manufacturer of tractors and agricultural machinery, founded in 1945. It is part of the SAME DEUTZ-FAHR (SDF) Group.
Model Evolution
Iron Series Positioning:
The Iron series represents a robust and versatile tractor line, likely evolving from earlier Same models to incorporate modern technology and comfort. The 'Hi-line' designation signifies the highest trim level, offering advanced features.
Production
Manufacturing Location:
Primarily manufactured in Italy by SAME.
🏆 Awards & Recognition
Recognitions
Industry Awards:
Specific awards for the Iron series are not widely publicized but Same tractors generally receive recognition for their reliability and functionality within the European agricultural market.
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