Still Saxby EGV 14 EGV 16 Walk-high lift Truck Service Repair Workshop Manual Download PDF
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🏷️ Basic Information Identification Make: Still Model: Saxby EGV 14 / EGV 16 Walk-high lift Truck Vehicle Type: Walk-high lift Truck / Pallet Stacker 👋 Introduction Market Position Product Offering: This manual is essential for owners and technicians of Still Saxby EGV 14 and EGV 16 Walk-high lift Trucks, providing comprehensive factory service information for maintenance and repair. Application Focus: Designed for warehouse operations, retail backrooms, and light manufacturing environments requiring efficient pallet handling and vertical movement. Competitive Analysis Value Proposition: Offers a cost-effective solution for maintaining complex material handling equipment, providing detailed guidance that reduces reliance on expensive external service providers. Key Features Manual Features: Highly detailed factory service data, step-by-step instructions, hundreds of photos and illustrations, complete disassembly information, broad system coverage, printable PDF format for universal access. Diy Vs Professional Use: Written to cater to both the 'do-it-yourself-er' and the 'experienced mechanic', bridging the gap in technical understanding with clear, illustrated instructions. 📋 Manual Details Coverage Areas Primary Coverage: Still Saxby EGV 14 and EGV 16 Walk-high lift Trucks Page Count Estimated Page Count: Comprehensive (Specific number not provided, but described as '100% complete and intact' with 'hundreds of photos and illustrations') Manual Type Manual Type: Service Repair Workshop Manual Language Language: English Format File Format: PDF Download 📖 Manual Coverage Systems Covered Covered Systems: Chassis, Gear Motor, Wheels, Driving Controls, Steering, Brake System, Electrical System, Accessories, Hydraulics, Motors (General), Mast, Fork Carriage, Built-in Charger, Special Tools Electrical System Detail: Covers wiring diagrams, component identification, troubleshooting procedures for battery, motors, controllers, switches, and safety interlocks. Built In Charger Coverage: Detailed explanation of the built-in charger system, including its operation, fault diagnosis, and maintenance requirements. Accessories And Options: Covers any factory-installed accessories or common optional equipment fitted to these models, including their integration and maintenance. Procedures Included Included Procedures: Detailed illustrations, step-by-step instructions for disassembly, repair, and maintenance procedures. Hydraulics Procedures: Detailed procedures for inspection, maintenance, and repair of the hydraulic system, including pump, cylinders, hoses, valves, and fluid maintenance. Wheel Steering And Drive Repair: Procedures for inspecting wheel bearings, drive unit alignment, steering mechanism service, and tire wear. Fork Carriage And Mast Inspection: Procedures for inspecting wear on fork tips, mast channels, and carriage side thrust rollers, along with adjustment and lubrication guidance. Technical Depth Technical Depth: Factory-level detail, suitable for both DIY enthusiasts and experienced mechanics, covering complete disassembly and repair. Mast Fork Carriage Repair: In-depth coverage of mast assembly, roller maintenance, fork carriage inspection, lubrication, and potential replacement procedures. Special Tools Description: Identification and usage instructions for any specific Still-manufactured or recommended special tools required for certain repair or diagnostic procedures. 📊 Manual Specifications File Format File Format Details: PDF (Portable Document Format), compatible with all PC based Windows operating systems and Mac. PDF Features: Searchable text for quick information retrieval, bookmark support for easy navigation (dependent on PDF creation). Compatibility Requirements: Requires Adobe PDF Reader for viewing and WinZip or equivalent for potential archive extraction (if compressed). Print Quality Print Quality: Printable pages, enabling users to print sections or the entire manual. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Lift System Drive: Electric drive motor and hydraulic lift system (specific motor details not provided in product information, but implied to be covered in 'Gear Motor' and 'Motors' sections). Lift Motor: Electric motor. Manual will cover motor removal, inspection, brush wear (if applicable), and electrical testing. Drive Motor: Electric drive motor. Manual covers specifications, troubleshooting, and potential repair of the drive motor unit. Performance Lifting Capacity: EGV 14 implies a capacity around 1400 kg, EGV 16 implies a capacity around 1600 kg (standard for model designations). Specific technical performance metrics like lift speed, travel speed, and battery voltage/capacity would be detailed within the manual. Fuel System Power Source: Electric (Battery Powered). Manual likely covers battery maintenance, charging system operation, and motor controller diagnostics. 🔧 Transmission Standard Drive Transmission: Electric drive motor with integrated gearbox (likely a planetary or helical gear reduction). Detailed internal components and service procedures for the gear motor are covered. Optional Optional Drivetrain: N/A (This is a specific industrial equipment model with a standardized electric drivetrain). Lift Mechanism: Hydraulic cylinder driven by an electric pump. The manual covers the hydraulic pump, cylinder seals, hydraulic lines, and control valves. Features Transmission Features: Forward/reverse operation via operator controls, integrated with motor controller for smooth acceleration and deceleration. Service information would cover motor controller logic and potential fault diagnosis. Drive Motor Controller: The manual will detail the operation and troubleshooting of the electronic motor controller responsible for drive and lift functions, including parameter settings and diagnostic codes. 📐 Dimensions Exterior Overall Dimensions: Specific dimensions (length, width, height, mast extended/retracted) are not provided in the product description. These technical details are expected to be...
This manual is essential for owners and technicians of Still Saxby EGV 14 and EGV 16 Walk-high lift Trucks, providing comprehensive factory service information for maintenance and repair.
Application Focus:
Designed for warehouse operations, retail backrooms, and light manufacturing environments requiring efficient pallet handling and vertical movement.
Competitive Analysis
Value Proposition:
Offers a cost-effective solution for maintaining complex material handling equipment, providing detailed guidance that reduces reliance on expensive external service providers.
Key Features
Manual Features:
Highly detailed factory service data, step-by-step instructions, hundreds of photos and illustrations, complete disassembly information, broad system coverage, printable PDF format for universal access.
Diy Vs Professional Use:
Written to cater to both the 'do-it-yourself-er' and the 'experienced mechanic', bridging the gap in technical understanding with clear, illustrated instructions.
📋 Manual Details
Coverage Areas
Primary Coverage:
Still Saxby EGV 14 and EGV 16 Walk-high lift Trucks
Page Count
Estimated Page Count:
Comprehensive (Specific number not provided, but described as '100% complete and intact' with 'hundreds of photos and illustrations')
Covers wiring diagrams, component identification, troubleshooting procedures for battery, motors, controllers, switches, and safety interlocks.
Built In Charger Coverage:
Detailed explanation of the built-in charger system, including its operation, fault diagnosis, and maintenance requirements.
Accessories And Options:
Covers any factory-installed accessories or common optional equipment fitted to these models, including their integration and maintenance.
Procedures Included
Included Procedures:
Detailed illustrations, step-by-step instructions for disassembly, repair, and maintenance procedures.
Hydraulics Procedures:
Detailed procedures for inspection, maintenance, and repair of the hydraulic system, including pump, cylinders, hoses, valves, and fluid maintenance.
Wheel Steering And Drive Repair:
Procedures for inspecting wheel bearings, drive unit alignment, steering mechanism service, and tire wear.
Fork Carriage And Mast Inspection:
Procedures for inspecting wear on fork tips, mast channels, and carriage side thrust rollers, along with adjustment and lubrication guidance.
Technical Depth
Technical Depth:
Factory-level detail, suitable for both DIY enthusiasts and experienced mechanics, covering complete disassembly and repair.
Mast Fork Carriage Repair:
In-depth coverage of mast assembly, roller maintenance, fork carriage inspection, lubrication, and potential replacement procedures.
Special Tools Description:
Identification and usage instructions for any specific Still-manufactured or recommended special tools required for certain repair or diagnostic procedures.
📊 Manual Specifications
File Format
File Format Details:
PDF (Portable Document Format), compatible with all PC based Windows operating systems and Mac.
PDF Features:
Searchable text for quick information retrieval, bookmark support for easy navigation (dependent on PDF creation).
Compatibility Requirements:
Requires Adobe PDF Reader for viewing and WinZip or equivalent for potential archive extraction (if compressed).
Print Quality
Print Quality:
Printable pages, enabling users to print sections or the entire manual.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Lift System Drive:
Electric drive motor and hydraulic lift system (specific motor details not provided in product information, but implied to be covered in 'Gear Motor' and 'Motors' sections).
Lift Motor:
Electric motor. Manual will cover motor removal, inspection, brush wear (if applicable), and electrical testing.
Drive Motor:
Electric drive motor. Manual covers specifications, troubleshooting, and potential repair of the drive motor unit.
Performance
Lifting Capacity:
EGV 14 implies a capacity around 1400 kg, EGV 16 implies a capacity around 1600 kg (standard for model designations). Specific technical performance metrics like lift speed, travel speed, and battery voltage/capacity would be detailed within the manual.
Fuel System
Power Source:
Electric (Battery Powered). Manual likely covers battery maintenance, charging system operation, and motor controller diagnostics.
🔧 Transmission
Standard
Drive Transmission:
Electric drive motor with integrated gearbox (likely a planetary or helical gear reduction). Detailed internal components and service procedures for the gear motor are covered.
Optional
Optional Drivetrain:
N/A (This is a specific industrial equipment model with a standardized electric drivetrain).
Lift Mechanism:
Hydraulic cylinder driven by an electric pump. The manual covers the hydraulic pump, cylinder seals, hydraulic lines, and control valves.
Features
Transmission Features:
Forward/reverse operation via operator controls, integrated with motor controller for smooth acceleration and deceleration. Service information would cover motor controller logic and potential fault diagnosis.
Drive Motor Controller:
The manual will detail the operation and troubleshooting of the electronic motor controller responsible for drive and lift functions, including parameter settings and diagnostic codes.
📐 Dimensions
Exterior
Overall Dimensions:
Specific dimensions (length, width, height, mast extended/retracted) are not provided in the product description. These technical details are expected to be within the manual.
Turning Radius:
Specific turning radius and overall maneuverability details would be contained within the manual's operational and technical specifications section.
Weights
Operating Weight:
Specific weights (tare weight, load capacity) are not provided. The model numbers (14, 16) likely indicate load capacities in hundreds of kilograms (e.g., 1400kg, 1600kg).
Payload Capacity:
EGV 14: approximately 1400 kg. EGV 16: approximately 1600 kg. Precise technical specifications for load centers and lifting heights are in the manual.
🛡️ Safety Features
Ratings
Safety Standards:
The manual will undoubtedly cover safety procedures and compliance with relevant industrial equipment safety standards (e.g., OSHA, CE marking requirements for materials handling equipment). Specific ratings are not detailed in the product info.
Active Features
Active Safety Systems:
Features such as emergency stop buttons, operator presence controls, and audible/visual warnings would be covered. The 'Driving Controls' section is crucial here.
Braking System Description:
Covers mechanical and/or electrical braking systems, including adjustment, component wear, and troubleshooting for effective stopping power.
Control System Safety:
Manual details safety interlocks within the driving and lifting controls to prevent accidental operation or unsafe conditions.
Passive Features
Passive Safety Features:
Operator protection features like guards, stable chassis design, and braking systems are integral to safe operation. The manual's coverage of the 'Brake' system and 'Chassis' is key.
💡 Technology Features
Infotainment
Operator Interface:
While not infotainment in the automotive sense, the manual will detail the operation and maintenance of the truck's control panel, indicators, and safety features.
Driver Assistance
Operational Assistance:
Includes guidance on the correct operation of the driving controls, steering, and braking systems to ensure safe and efficient material handling. The manual covers diagnostics for these systems.
Steering System Diagnostics:
Troubleshooting guide for the pedestrian-controlled steering mechanism, ensuring accurate directional control.
Connectivity
Diagnostic Ports:
The manual will likely detail any diagnostic ports or procedures for accessing electronic control unit (ECU) data or performing software updates, particularly for the motor controller and battery management systems.
🔧 Maintenance
Service Intervals
Scheduled Maintenance:
The manual will provide detailed schedules for routine checks, lubrication, battery maintenance, hydraulic fluid changes, brake inspections, and electrical system diagnostics. Specific intervals (e.g., daily, weekly, monthly, annually) are expected.
Battery Maintenance Schedule:
Specific intervals for checking electrolyte levels (if applicable), cleaning terminals, and monitoring charging cycles will be detailed.
Fluid Specifications
Hydraulic Fluid:
Specifications for hydraulic fluid type, viscosity, and capacity will be included, crucial for proper operation of the lift system. Lubricant specifications for other moving parts will also be detailed.
Lubrication Points:
Detailed lubrication schedule and specifications for chassis pivot points, mast rollers, and other moving components to ensure smooth operation and prevent wear.
Known Issues
Common Wear Points:
The manual will address common wear and tear items, potential electrical system faults, hydraulic leaks, and drive motor or controller issues, providing diagnostic and repair guidance.
Electrical Troubleshooting:
Guidance on diagnosing common electrical faults, such as control circuit failures, sensor issues, or battery connection problems.
Hydraulic System Maintenance:
Guidance on preventing contamination, checking for leaks, maintaining correct fluid levels, and servicing hydraulic filters.
📚 Vehicle History
Brand Heritage
Manufacturer Reputation:
Still is a well-established manufacturer of forklifts and warehouse logistics equipment, known for quality and reliability in industrial applications.
Still Legacy:
Still's long history in intralogistics ensures a focus on robust design, operator ergonomics, and energy efficiency in their product lines.
Model Evolution
Egv Series Context:
The EGV series represents Still's range of electric pedestrian-controlled high-lift pallet stackers, designed for efficient internal logistics and warehousing.
Egv Series Purpose:
The EGV series represents Still's commitment to providing compact, maneuverable, and ergonomically designed electric pedestrian stackers for demanding warehouse tasks.
Production
Production Era:
Specific production years are not mentioned, but the manual covers models EGV 14 and EGV 16, suggesting a specific generation or range of years for these models.
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