🏷️ Basic Information Identification Make: SsangYong Model: Korando Model Generation: First Generation (Korando Family/Korando Sports) Codes Chassis Code: KGT 👋 Introduction Market Position Segment: Compact SUV / Off-road vehicle Competitive Analysis Key Competitors: Jeep Cherokee (XJ), Isuzu Rodeo, Mitsubishi Pajero Sport, Toyota Land Cruiser Prado (Light Duty), Kia Sportage (First Gen) Key Features Vehicle Appeal: Rugged styling, body-on-frame construction, off-road capability, often a value proposition compared to Japanese counterparts. Manual Value Proposition Benefit To Owner: Empowers owners to perform a wide range of maintenance and repairs, reducing reliance on specialized workshops and potentially saving costs. Facilitates understanding of complex systems for DIY enthusiasts and independent mechanics. 📋 Manual Details Coverage Areas Applicable Model Years: 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005 Engine Coverage: All engine variants offered during the specified model years Model Variants Covered: All models and trim levels Page Count Estimated Page Count: Thousands of pages Manual Type Manual Type: Service and Repair Manual Language Language: English Format Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Engine: Engine overhaul and rebuilding, engine performance, timing belt replacement, belt routings with diagrams, timing belt service procedures, firing orders, detailed specifications covered Drivetrain: Transmission information and capacities, U-joint and CV-joint service procedures Brakes: Brakes, front end procedures and specifications Suspension Steering: Suspension, front end procedures and specifications Electrical Electronics: Wiring diagrams, complete wiring diagrams Climate Control: Air conditioning service Chassis Body: Bodywork procedures (implied by 'nearly complete' and 'almost every detail') Procedures Included Maintenance: Scheduled maintenance, fluid changes, belt replacements Troubleshooting: Troubleshooting and diagnostics, driving concerns Repair: Engine overhaul and rebuilding, repair procedures, U-joint and CV-joint service procedures Diagnostics: Troubleshooting and diagnostics Technical Depth Depth: Comprehensive, covering almost every detail, engine overhaul, complete repair procedures, detailed specifications Illustrations Illustrations Included: Hundreds of illustrations, detailed parts views 📊 Manual Specifications File Format File Format Compatibility: PDF, Works on all computers (PC & MAC), Linux compatible Print Quality Print Ability: Print out any pages you need Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Interactivity Zoom Functionality: Allows you to zoom in for detailed parts viewing Delivery Delivery Method: Instant Download, No Shipping Cost ⚙️ Engine Specifications Primary Engine Engine Family: SsangYong R-Series (Diesel), Mercedes-Benz M111 (Petrol) Engine Options Diesel Diesel Engine Displacement 1: 2.3L (2299cc) R230 Diesel (e.g., R230T, R230TR) Diesel Engine Displacement 2: 2.9L (2874cc) R290 Diesel (e.g., R290T, R290TR) Engine Options Petrol Petrol Engine Displacement: 2.3L (2299cc) M111 E23 Petrol (Mercedes-Benz sourced) Performance Estimated Horsepower Range: 80-120 HP (Diesel), 140-150 HP (Petrol) - Varies by specific engine variant and tuning. Estimated Torque Range: 170-230 Nm (Diesel), 200-220 Nm (Petrol) - Varies by specific engine variant. Fuel System Fuel Delivery Diesel: Indirect Injection (IDI) with rotary or in-line injection pumps (Bosch, Zexel, or similar), Turbocharged variants likely feature intercooling. Fuel Delivery Petrol: Electronic Fuel Injection (EFI) - Likely multi-point injection (MPI). Cooling System Cooling Type: Liquid Cooled Engine Management ECU Type: Various ECUs depending on engine and year, potentially including Bosch or SsangYong proprietary systems for diesel, and Mercedes-Benz ECUs for petrol. 🔧 Transmission Standard Transmission Standard Transmission Type: 5-speed Manual Transmission (MT) Optional Transmission Optional Transmission Type: 4-speed Automatic Transmission (AT) Features Drive System: Part-time Four-Wheel Drive (4WD) with selectable 2WD/4WD modes, often with a low-range transfer case. Fluid Specifications Manual Transmission Fluid: API GL-4 or GL-5 gear oil, viscosity typically 75W-90 or 80W-90 (Refer to manual for specific SsangYong recommendation) Automatic Transmission Fluid: Dexron III/Mercon or equivalent (Refer to manual for specific SsangYong recommendation) 📐 Dimensions Exterior Body Style: 2-door Soft-top Convertible, 2-door Hardtop, 4-door Wagon (SUV) Length: Approx. 4440-4500 mm (4-door wagon) Width: Approx. 1770-1800 mm Height: Approx. 1730-1800 mm Weights Curb Weight: Approx. 1700-1900 kg Gross Vehicle Weight Rating: Varies by model and configuration, typically around 2400-2600 kg Towing Capacity: Typically rated around 1500-2000 kg (braked trailer), refer to specific model for exact rating. Wheels Tires Wheel Bolt Pattern: 5x139.7 (common for this era of SUVs) Typical Tire Sizes: 235/75R15, 255/70R15, 235/70R16 (refer to manual for exact specifications by trim/year) 🛡️ Safety Features Ratings Crash Test Data: Limited publicly available official crash test data for this specific generation and region. Expect basic safety features for its era. Active Features Braking System: Front disc brakes, rear drum brakes (standard). Some higher trims may feature rear discs. ABS may be optional or standard on later models/higher trims. Stability Control: Likely not available for this generation. Passive Features Airbags: Driver and passenger airbags likely standard on higher trims or later models. Base models may have only driver airbag or none. Seatbelts: Front and rear seatbelts. Pretensioners may be present on front seats for later models. 💡 Technology Features Infotainment Audio System: Basic AM/FM/Cassette or CD player. Likely aftermarket head units were common upgrades. Driver Assistance Cruise Control: Optional on higher trim...
Jeep Cherokee (XJ), Isuzu Rodeo, Mitsubishi Pajero Sport, Toyota Land Cruiser Prado (Light Duty), Kia Sportage (First Gen)
Key Features
Vehicle Appeal:
Rugged styling, body-on-frame construction, off-road capability, often a value proposition compared to Japanese counterparts.
Manual Value Proposition
Benefit To Owner:
Empowers owners to perform a wide range of maintenance and repairs, reducing reliance on specialized workshops and potentially saving costs. Facilitates understanding of complex systems for DIY enthusiasts and independent mechanics.
All engine variants offered during the specified model years
Model Variants Covered:
All models and trim levels
Page Count
Estimated Page Count:
Thousands of pages
Manual Type
Manual Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Engine:
Engine overhaul and rebuilding, engine performance, timing belt replacement, belt routings with diagrams, timing belt service procedures, firing orders, detailed specifications covered
Drivetrain:
Transmission information and capacities, U-joint and CV-joint service procedures
Brakes:
Brakes, front end procedures and specifications
Suspension Steering:
Suspension, front end procedures and specifications
Electrical Electronics:
Wiring diagrams, complete wiring diagrams
Climate Control:
Air conditioning service
Chassis Body:
Bodywork procedures (implied by 'nearly complete' and 'almost every detail')
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, belt replacements
Troubleshooting:
Troubleshooting and diagnostics, driving concerns
Repair:
Engine overhaul and rebuilding, repair procedures, U-joint and CV-joint service procedures
Diagnostics:
Troubleshooting and diagnostics
Technical Depth
Depth:
Comprehensive, covering almost every detail, engine overhaul, complete repair procedures, detailed specifications
Illustrations
Illustrations Included:
Hundreds of illustrations, detailed parts views
📊 Manual Specifications
File Format
File Format Compatibility:
PDF, Works on all computers (PC & MAC), Linux compatible
Varies by model and configuration, typically around 2400-2600 kg
Towing Capacity:
Typically rated around 1500-2000 kg (braked trailer), refer to specific model for exact rating.
Wheels Tires
Wheel Bolt Pattern:
5x139.7 (common for this era of SUVs)
Typical Tire Sizes:
235/75R15, 255/70R15, 235/70R16 (refer to manual for exact specifications by trim/year)
🛡️ Safety Features
Ratings
Crash Test Data:
Limited publicly available official crash test data for this specific generation and region. Expect basic safety features for its era.
Active Features
Braking System:
Front disc brakes, rear drum brakes (standard). Some higher trims may feature rear discs. ABS may be optional or standard on later models/higher trims.
Stability Control:
Likely not available for this generation.
Passive Features
Airbags:
Driver and passenger airbags likely standard on higher trims or later models. Base models may have only driver airbag or none.
Seatbelts:
Front and rear seatbelts. Pretensioners may be present on front seats for later models.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM/Cassette or CD player. Likely aftermarket head units were common upgrades.
Driver Assistance
Cruise Control:
Optional on higher trim levels or later models.
Connectivity
Bluetooth Phone:
Not available for this generation.
Comfort Features
Air Conditioning:
Manual climate control system, likely R134a refrigerant. Service procedures detailed in the manual.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000-7,500 km (3,000-5,000 miles) or 6 months for diesel. Petrol may be 7,500-10,000 km (5,000-6,000 miles) or 6 months. Refer to the manual for precise intervals.
Timing Belt Replacement Interval:
Crucial for diesel engines. Typically 80,000-100,000 km (50,000-60,000 miles) or 5-7 years. Critical to follow manual for interference engine design.
Transmission Fluid Change:
Manual: Check level periodically, change if experiencing issues or at higher mileage (e.g., 100,000 km). Automatic: Typically 40,000-60,000 km (25,000-37,000 miles) or 2-3 years.
Fluid Specifications
Engine Oil Spec Diesel:
API CI-4 or CH-4, SAE 10W-30 or 15W-40 (Refer to manual for specific SsangYong recommendation based on climate and engine model).
Engine Oil Spec Petrol:
API SL/SM, SAE 5W-30 or 10W-40 (Refer to manual for specific SsangYong/Mercedes recommendation).
Coolant Spec:
Ethylene glycol based coolant, typically a green or blue type. Check manual for specific SsangYong or Mercedes-Benz approved coolant.
Brake Fluid Spec:
DOT 3 or DOT 4.
Known Issues
Diesel Engine Specifics:
Glow plug reliability, injector pump wear, turbocharger issues (especially on high-mileage units), exhaust manifold cracks on some older R230/R290 models. Timing belt maintenance is critical.
Petrol Engine Specifics:
Coil pack failures, MAF sensor issues, occasional coolant leaks from the front of the engine (often due to aged gaskets or hoses).
Chassis Suspension:
Body-on-frame vehicles of this era can experience rust in frame members and body mounts. Bushing wear in suspension and steering components is common.
Electrical:
Wiring harness degradation, ground point corrosion, issues with power window regulators, and central locking can occur due to age.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
South Korea
Brand Focus:
SsangYong (meaning 'Dragon') has historically focused on SUVs and trucks, often utilizing Mercedes-Benz powertrain technology.
Model Evolution
First Generation Launch:
The Korando (name derived from 'Kor-e-a D-orando' meaning 'Korea Can Do') was originally developed by Dong-A Motor and later became SsangYong. The first generation was based on the Jeep CJ-7 platform.
1997-2005 Era Context:
This period represents the evolution of the Korando, moving away from direct Jeep CJ-7 styling cues towards a more unique, albeit still rugged, identity. The introduction of Mercedes-Benz diesel engines significantly improved its appeal and reliability.
Production
Production Period:
1983-2006 (First Generation models evolved significantly during this time). The specific manual covers the later part of this generation.
Production Locations
Manufacturing Plant:
South Korea
🏆 Awards & Recognition
Recognitions
Market Perception:
The Korando of this era is generally perceived as a capable, no-frills off-roader with a strong emphasis on utility and value. Its Mercedes-Benz diesel engines are a significant draw for enthusiasts seeking durability and torque.
Ratings
Reliability Perception:
Reliability perception varies. The Mercedes-Benz diesel engines are generally considered robust, but the overall vehicle can be prone to age-related electrical and chassis issues common in Korean vehicles of this vintage. Thorough maintenance is key.
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