🏷️ Basic Information Identification Make: SsangYong Model: Kyron Product Name: SsangYong Kyron Factory Service & Workshop Manual Codes Vehicle Platform Code: P100 👋 Introduction Market Position Segment: Mid-size SUV, known for its robust build and off-road capabilities, often positioned as a value-oriented option in its segment. Competitive Analysis Competitors: Competed with vehicles like the Hyundai Santa Fe, Kia Sorento, Mitsubishi Pajero Sport, and various other body-on-frame SUVs during its production run. Key Features Body Style: Body-on-frame construction, typically available in 5-seater and optional 7-seater configurations. Drivetrain: Available in RWD (Rear-Wheel Drive) and 4WD (Four-Wheel Drive) configurations, often with selectable or full-time 4WD systems. 📋 Manual Details Coverage Areas Primary Coverage: All SsangYong Kyron models Page Count Estimated Page Count: Varies by specific model year and engine option, but comprehensive factory manuals typically exceed 1500 pages. Manual Type Type: Factory Service & Workshop Manual Language Language: English Format Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, repair, overhaul procedures, specifications, and troubleshooting for all Kyron engines (e.g., 2.0L XDi Diesel, 2.7L XDi Diesel, 3.2L V6 Petrol). Transmission: Coverage for both manual and automatic transmissions, including repair, overhaul, fluid specifications, and clutch/torque converter service. Chassis: Includes suspension (front and rear), steering system (power steering, steering rack), and driveline components (transfer case, differentials, driveshafts). Electrical: Comprehensive wiring diagrams, diagnostic procedures for ECUs, sensors, actuators, lighting systems, power windows, central locking, HVAC controls, and audio systems. Brakes: Details on ABS, EBD, brake pad replacement, rotor machining, brake caliper overhaul, brake fluid specifications, and bleeding procedures. Bodywork And Trim: Information on body panel removal and installation, interior trim components, glass replacement, and door mechanisms. HVAC: Air conditioning system service, refrigerant handling, blower motor, evaporator, and heater core diagnostics and replacement. Procedures Included Maintenance: Routine service procedures, fluid changes (oil, coolant, brake fluid, transmission fluid, differential fluid), filter replacements, and lubrication schedules. Troubleshooting: Systematic diagnostic approaches for common and complex issues, including symptom identification and component testing. Repair And Overhaul: Step-by-step instructions for major component repairs and overhauls, such as engine rebuilds, transmission rebuilds, and suspension component replacement. Diagnostic Procedures: Detailed guidance on using diagnostic tools (e.g., OBD-II scanners) and interpreting fault codes. Technical Specifications: Torque specifications for critical fasteners, engine timings, valve clearances, fluid capacities, and component measurements. Technical Depth Depth: Comprehensive, covering basic maintenance to advanced engine and transmission overhauls, including electrical system diagnostics and bodywork repairs. 📊 Manual Specifications File Format Compatibility: Compatible with all versions of Windows and Mac operating systems. Reader Requirement: Requires Adobe Acrobat Reader or compatible PDF viewer. Print Quality Searchable Text: Typically includes searchable text for efficient information retrieval. Illustrations Quality: High-quality diagrams and illustrations for clear understanding of procedures. Binding Type Binding Type: Not Applicable (Digital Download) Paper Type Paper Type: Not Applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Diesel Options: Commonly features 2.0L (e.g., XDi) and 2.7L (e.g., XDi) turbocharged diesel engines, known for torque and fuel efficiency. Petrol Options: Includes a 3.2L V6 petrol engine, offering more power and smoother operation. Performance Horsepower Range: Typically ranges from approximately 140 hp for the 2.0L diesel to over 220 hp for the 3.2L V6 petrol. Torque Range: Diesel engines offer substantial torque, crucial for towing and off-road driving, often exceeding 300 Nm. Fuel System Diesel Injection: Common Rail Direct Injection (CRDi) for diesel variants. Petrol Injection: Multi-point fuel injection (MPI) or similar for petrol variants. Cooling System Coolant Type: Requires specific long-life coolant, typically ethylene glycol-based. Manual will specify exact SsangYong part number or equivalent (e.g., blue or green coolant). 🔧 Transmission Standard Manual Transmission: Manual transmissions (e.g., 5-speed or 6-speed) were common, particularly with diesel engines. Optional Automatic Transmission: Automatic transmissions (e.g., 5-speed or 7-speed Mercedes-Benz sourced T-TRONIC) were often available, especially with larger engines. Features Transfer Case: 4WD models feature a transfer case, often with low-range gearing for enhanced off-road capability. Fluid Requirements Automatic Transmission Fluid: Specific ATF is required; manual will detail the correct type and capacity (e.g., MB 236.10 or equivalent for Mercedes-sourced units). Manual Transmission Fluid: Manuals will specify appropriate gear oil viscosity and API rating (e.g., GL-4 or GL-5). 📐 Dimensions Exterior Length: Approximately 4600 - 4700 mm, depending on the specific generation and market. Width: Approximately 1800 - 1850 mm. Height: Approximately 1750 - 1800 mm. Weights Curb Weight: Ranges from approximately 1900 kg to over 2100 kg, depending on engine and drivetrain configuration. Towing Capacity: Typically rated for towing up to 2500 kg (braked trailer), subject to local regulations. 🛡️ Safety Features Ratings Crash Test Results: Euro NCAP and other regional safety ratings vary by model year and specific testing protocols. Early models may have lower ratings compared to later iterations. Active Features ABS: Anti-lock Braking System (ABS) is standard. Ebd: Electronic Brakeforce Distribution (EBD) is typically included with ABS. Esp: Electronic Stability Program...
Mid-size SUV, known for its robust build and off-road capabilities, often positioned as a value-oriented option in its segment.
Competitive Analysis
Competitors:
Competed with vehicles like the Hyundai Santa Fe, Kia Sorento, Mitsubishi Pajero Sport, and various other body-on-frame SUVs during its production run.
Key Features
Body Style:
Body-on-frame construction, typically available in 5-seater and optional 7-seater configurations.
Drivetrain:
Available in RWD (Rear-Wheel Drive) and 4WD (Four-Wheel Drive) configurations, often with selectable or full-time 4WD systems.
📋 Manual Details
Coverage Areas
Primary Coverage:
All SsangYong Kyron models
Page Count
Estimated Page Count:
Varies by specific model year and engine option, but comprehensive factory manuals typically exceed 1500 pages.
Manual Type
Type:
Factory Service & Workshop Manual
Language
Language:
English
Format
Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnostics, repair, overhaul procedures, specifications, and troubleshooting for all Kyron engines (e.g., 2.0L XDi Diesel, 2.7L XDi Diesel, 3.2L V6 Petrol).
Transmission:
Coverage for both manual and automatic transmissions, including repair, overhaul, fluid specifications, and clutch/torque converter service.
Chassis:
Includes suspension (front and rear), steering system (power steering, steering rack), and driveline components (transfer case, differentials, driveshafts).
Electrical:
Comprehensive wiring diagrams, diagnostic procedures for ECUs, sensors, actuators, lighting systems, power windows, central locking, HVAC controls, and audio systems.
Brakes:
Details on ABS, EBD, brake pad replacement, rotor machining, brake caliper overhaul, brake fluid specifications, and bleeding procedures.
Bodywork And Trim:
Information on body panel removal and installation, interior trim components, glass replacement, and door mechanisms.
HVAC:
Air conditioning system service, refrigerant handling, blower motor, evaporator, and heater core diagnostics and replacement.
Procedures Included
Maintenance:
Routine service procedures, fluid changes (oil, coolant, brake fluid, transmission fluid, differential fluid), filter replacements, and lubrication schedules.
Troubleshooting:
Systematic diagnostic approaches for common and complex issues, including symptom identification and component testing.
Repair And Overhaul:
Step-by-step instructions for major component repairs and overhauls, such as engine rebuilds, transmission rebuilds, and suspension component replacement.
Diagnostic Procedures:
Detailed guidance on using diagnostic tools (e.g., OBD-II scanners) and interpreting fault codes.
Technical Specifications:
Torque specifications for critical fasteners, engine timings, valve clearances, fluid capacities, and component measurements.
Technical Depth
Depth:
Comprehensive, covering basic maintenance to advanced engine and transmission overhauls, including electrical system diagnostics and bodywork repairs.
📊 Manual Specifications
File Format
Compatibility:
Compatible with all versions of Windows and Mac operating systems.
Reader Requirement:
Requires Adobe Acrobat Reader or compatible PDF viewer.
Print Quality
Searchable Text:
Typically includes searchable text for efficient information retrieval.
Illustrations Quality:
High-quality diagrams and illustrations for clear understanding of procedures.
Binding Type
Binding Type:
Not Applicable (Digital Download)
Paper Type
Paper Type:
Not Applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Diesel Options:
Commonly features 2.0L (e.g., XDi) and 2.7L (e.g., XDi) turbocharged diesel engines, known for torque and fuel efficiency.
Petrol Options:
Includes a 3.2L V6 petrol engine, offering more power and smoother operation.
Performance
Horsepower Range:
Typically ranges from approximately 140 hp for the 2.0L diesel to over 220 hp for the 3.2L V6 petrol.
Torque Range:
Diesel engines offer substantial torque, crucial for towing and off-road driving, often exceeding 300 Nm.
Fuel System
Diesel Injection:
Common Rail Direct Injection (CRDi) for diesel variants.
Petrol Injection:
Multi-point fuel injection (MPI) or similar for petrol variants.
Cooling System
Coolant Type:
Requires specific long-life coolant, typically ethylene glycol-based. Manual will specify exact SsangYong part number or equivalent (e.g., blue or green coolant).
🔧 Transmission
Standard
Manual Transmission:
Manual transmissions (e.g., 5-speed or 6-speed) were common, particularly with diesel engines.
Optional
Automatic Transmission:
Automatic transmissions (e.g., 5-speed or 7-speed Mercedes-Benz sourced T-TRONIC) were often available, especially with larger engines.
Features
Transfer Case:
4WD models feature a transfer case, often with low-range gearing for enhanced off-road capability.
Fluid Requirements
Automatic Transmission Fluid:
Specific ATF is required; manual will detail the correct type and capacity (e.g., MB 236.10 or equivalent for Mercedes-sourced units).
Manual Transmission Fluid:
Manuals will specify appropriate gear oil viscosity and API rating (e.g., GL-4 or GL-5).
📐 Dimensions
Exterior
Length:
Approximately 4600 - 4700 mm, depending on the specific generation and market.
Width:
Approximately 1800 - 1850 mm.
Height:
Approximately 1750 - 1800 mm.
Weights
Curb Weight:
Ranges from approximately 1900 kg to over 2100 kg, depending on engine and drivetrain configuration.
Towing Capacity:
Typically rated for towing up to 2500 kg (braked trailer), subject to local regulations.
🛡️ Safety Features
Ratings
Crash Test Results:
Euro NCAP and other regional safety ratings vary by model year and specific testing protocols. Early models may have lower ratings compared to later iterations.
Active Features
ABS:
Anti-lock Braking System (ABS) is standard.
Ebd:
Electronic Brakeforce Distribution (EBD) is typically included with ABS.
Esp:
Electronic Stability Program (ESP) or similar traction control systems are available on many models.
Passive Features
Airbags:
Front airbags for driver and passenger; side and curtain airbags may be available on higher trims or later models.
Seatbelts:
Three-point seatbelts with pre-tensioners and load limiters for front occupants.
💡 Technology Features
Infotainment
Audio System:
Varies by trim level; typically includes AM/FM radio, CD player, and auxiliary input. Higher trims may have upgraded sound systems and navigation.
Driver Assistance
Parking Sensors:
Rear parking sensors were available on some models and trims.
Connectivity
Usb Aux Input:
Auxiliary input jack is common; USB connectivity may be present on later or higher-spec models.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 10,000 km or 12 months, whichever comes first, using the specified oil grade. Diesel engines may have slightly different intervals.
Fuel Filter Replacement:
Recommended at 20,000-40,000 km intervals for diesel engines, dependent on fuel quality.
Air Filter Replacement:
Recommended at 20,000-40,000 km intervals, or more frequently in dusty conditions.
Fluid Specifications
Engine Oil Specification:
For diesel: e.g., API CI-4 or CH-4, SAE 5W-30 or 10W-30. For petrol: e.g., API SN/SM, SAE 5W-30 or 5W-40. Exact specification in manual.
Coolant Capacity:
Approximately 8-10 liters, depending on engine size. Manual will specify exact capacity and SsangYong approved coolant type.
Known Issues
Diesel Particulate Filter:
Potential for DPF clogging on earlier diesel models if primarily used for short trips. Manual will detail regeneration procedures.
Suspension Wear:
As with many SUVs of this era, suspension components like bushings and ball joints can experience wear over time, especially with heavy use.
Egr Valve:
EGR valve issues can occur on diesel engines due to carbon buildup, affecting performance and emissions. The manual provides diagnostic steps.
📚 Vehicle History
Brand Heritage
Ssangyong History:
SsangYong Motor Company is a South Korean manufacturer with a history dating back to 1954, known for producing SUVs and specialized vehicles.
Model Evolution
Kyron Generation:
The SsangYong Kyron was produced from 2005 to 2011 (first generation) and replaced by the SsangYong Korando (which adopted a monocoque chassis) in some markets.
Production
Manufacturing Location:
Primarily manufactured in South Korea.
🏆 Awards & Recognition
Recognitions
Design Awards:
The Kyron's design, particularly its bold front-end styling, received some attention and was considered distinctive within its class, although formal major international design awards are not widely publicized.
Ratings
Reliability Rankings:
Reliability ratings vary by source and model year. Like many vehicles, specific components may have known issues addressed in the service manual.
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