🏷️ Basic Information Identification Make: SsangYong Model: Rexton Generation: RJ (First Generation) Model Years Covered: 2002-2003 Body Style: Sport Utility Vehicle (SUV) Chassis Code Typical: RJ 👋 Introduction Market Position Market Segment: Mid-size SUV, Body-on-frame construction Competitive Analysis Key Competitors: Hyundai Terracan, Kia Sorento, Mitsubishi Pajero Sport, Toyota Land Cruiser Prado Key Features Vehicle Strengths: Robust chassis, off-road capability (especially with diesel engines), spacious interior, value proposition compared to some European counterparts Manual Value Value Proposition: Inexpensive way to keep vehicle working properly, provides dealer-level service information for DIYers and professionals. 📋 Manual Details Coverage Coverage Areas: All styles, all models, all engines Page Count Total Pages: 1,871 Type Manual Type: Workshop Service Repair Manual Language Language: English Format File Format: PDF Delivery Method Delivery Mechanism: Instant download link File Properties Readability: Searchable, Indexed, Enables quick information retrieval 📖 Manual Coverage Systems Systems Covered: Engine Mechanical, Engine Control System, Engine Coolant, Cooling System, Cooling Fan System, Emission Control Systems, Fuel System, Ignition System, Exhaust System, Drive Shaft, Drive Belt, Differential Case Assy, Cylinder Head Assy, Cylinder Head, Cylinder Block Assy, Cooling System, Clutch System, Clutch Unit, Clutch Start Switch Assy, Clutch Release Cylinder Assy, Clutch Pedal Sub-Assy, Clutch Master Cylinder Assy, Charging System, Charcoal Canister, Chain Sub-Assy, Brake System, Brake Pedal, Brake Master Cylinder, Brake Fluid, Brake Booster, Brake Actuator, Body Repair, Steering System, Steering Sensor, Steering Column, Starting System, Starter Switch, Starter Assy, Spiral Cable Sub-Assy, Supplemental Restraint System, Sun Roof System, Sun Roof, Tire & Wheel System, Transmission, Torque Converter Clutch, Throttle Body Assy, Thermostat, Power Window Control System, Power Steering Link Assy, Power Steering, Power Source, Power Mirror Control System, Power Door Lock Control System, Lubrication System, Lighting System, Manual Transaxle System, Manual Transaxle Oil, Manual Transaxle Assy, Instrument Panel, Ignition System, Hood, Heater Radiator Assy, Wiper And Washer System, Wiper & Washer, Windshield Wiper Switch Assy, Windshield Wiper Motor Assy, Windshield Glass, Window Defogger System, Wheel And Tire System, Washer Nozzle, Transmission Wire, Transmission Valve Body, Transmission Revolution Sensor, Transmission Control Cable, Yaw Rate Sensor, Airbag System (including Curtain Shield Air Bag Assy, Center Air Bag Sensor Assy, Side Air Bag Sensor Assy, Seat Position Air Bag Sensor, Passenger Air Bag Assy), Seat Belt Warning System, Seat Belt, Seat, Roof Headlining, Roof Drip Side Finish Moulding, Roof Antenna Pole Sub-Assy, Receiver Condenser Assy, Rear Wiper Rubber, Rear Wiper Motor Assy, Rear Wheel Alignment, Rear Suspension System, Rear Suspension, Rear Speaker Assy, Rear Shock Absorber Assy, Rear Seat Belt, Rear Door Window Frame Moulding, Rear Door Glass Weatherstrip, Rear Door, Rear Combination Lamp Assy, Rear Coil Spring, Rear Bumper, Rear Axle Hub, Rear Axle Beam, Radio Receiver Assy, Radiator Assy, Quarter Window Assy, Pulley Compressor Assy, Preparation, Parking Brake Lever, Parking Brake Cable, Parking Brake, Output Shaft Assy, Outer Rear View Mirror Assy, Oil Pump, Oil Filter, Name Plate, License Plate Lamp Assy, Knock Sensor, Introduction, Combination Meter, Center Stop Lamp Assy, Center Cluster Module Switch, Cigarette Lighter Assy, Air Intake System Procedures Procedures Included: Step-by-step repair procedures, detailed sub-steps, troubleshooting, electrical service procedures, diagnosis and repair of electrical system issues, complete disassembly of the machine, maintenance, repair, installation, adjustment, inspection, replacement, lubrication, fluid changes, component testing, wiring diagrams Depth Technical Depth: Comprehensive, detailed, suitable for DIY-ers and experienced mechanics, covers basic maintenance to complete rebuilds, detailed illustrations, drawings, photos, enlarged insets for part examination Electrical Systems Wiring Diagrams: Includes detailed wiring diagrams for ease of use in diagnosing and repairing electrical system problems. Troubleshooting Troubleshooting Guide: Yes, includes troubleshooting sections and procedures. Body And Chassis Body Repair: Includes procedures for body repair, aligning panels, and potentially addressing structural elements. 📊 Manual Specifications File Properties File Format: PDF File Size: 226MB (unzipped) Searchability: Searchable Indexing: Indexed Compatibility Operating Systems: Windows, Mac, Linux Print Options Printability: Printable Device Compatibility Device Readiness: iPad-ready Restriction Digital Rights Management: DRM-free Binding Type Binding Method: Digital (PDF) - No physical binding Paper Type Paper Quality Digital: N/A (digital format) ⚙️ Engine Specifications Primary Engine Options Engine 2002 2003: Likely variants of Mercedes-Benz derived diesel engines (e.g., OM602 or OM601 family) and potentially gasoline engines. Specific displacements and power outputs for these years would require cross-referencing SsangYong's specific engine codes for Rexton RJ. Performance Typical Diesel Power Range: 100-120 hp range for older Mercedes-derived diesels Typical Gasoline Power Range: 150-180 hp range (if gasoline options were prevalent) Fuel System Fuel Injection Diesel: Direct Injection (DI) or Common Rail Direct Injection (CRDI) depending on specific engine Engine Management ECU Type: ECU (Engine Control Unit) for fuel and ignition management Engine Displacements Potential Diesel Engine Displacements: Likely 2.3L, 2.7L, or 2.9L for OM602/OM601 derived engines. Gasoline Engine Displacements: Potentially 3.2L or 3.6L gasoline engines, possibly also Mercedes-Benz derived. 🔧 Transmission Standard Transmission Transmission Type Availability: Likely both manual and automatic transmissions were offered. Optional Transmission...
Hyundai Terracan, Kia Sorento, Mitsubishi Pajero Sport, Toyota Land Cruiser Prado
Key Features
Vehicle Strengths:
Robust chassis, off-road capability (especially with diesel engines), spacious interior, value proposition compared to some European counterparts
Manual Value
Value Proposition:
Inexpensive way to keep vehicle working properly, provides dealer-level service information for DIYers and professionals.
📋 Manual Details
Coverage
Coverage Areas:
All styles, all models, all engines
Page Count
Total Pages:
1,871
Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Delivery Method
Delivery Mechanism:
Instant download link
File Properties
Readability:
Searchable, Indexed, Enables quick information retrieval
📖 Manual Coverage
Systems
Systems Covered:
Engine Mechanical, Engine Control System, Engine Coolant, Cooling System, Cooling Fan System, Emission Control Systems, Fuel System, Ignition System, Exhaust System, Drive Shaft, Drive Belt, Differential Case Assy, Cylinder Head Assy, Cylinder Head, Cylinder Block Assy, Cooling System, Clutch System, Clutch Unit, Clutch Start Switch Assy, Clutch Release Cylinder Assy, Clutch Pedal Sub-Assy, Clutch Master Cylinder Assy, Charging System, Charcoal Canister, Chain Sub-Assy, Brake System, Brake Pedal, Brake Master Cylinder, Brake Fluid, Brake Booster, Brake Actuator, Body Repair, Steering System, Steering Sensor, Steering Column, Starting System, Starter Switch, Starter Assy, Spiral Cable Sub-Assy, Supplemental Restraint System, Sun Roof System, Sun Roof, Tire & Wheel System, Transmission, Torque Converter Clutch, Throttle Body Assy, Thermostat, Power Window Control System, Power Steering Link Assy, Power Steering, Power Source, Power Mirror Control System, Power Door Lock Control System, Lubrication System, Lighting System, Manual Transaxle System, Manual Transaxle Oil, Manual Transaxle Assy, Instrument Panel, Ignition System, Hood, Heater Radiator Assy, Wiper And Washer System, Wiper & Washer, Windshield Wiper Switch Assy, Windshield Wiper Motor Assy, Windshield Glass, Window Defogger System, Wheel And Tire System, Washer Nozzle, Transmission Wire, Transmission Valve Body, Transmission Revolution Sensor, Transmission Control Cable, Yaw Rate Sensor, Airbag System (including Curtain Shield Air Bag Assy, Center Air Bag Sensor Assy, Side Air Bag Sensor Assy, Seat Position Air Bag Sensor, Passenger Air Bag Assy), Seat Belt Warning System, Seat Belt, Seat, Roof Headlining, Roof Drip Side Finish Moulding, Roof Antenna Pole Sub-Assy, Receiver Condenser Assy, Rear Wiper Rubber, Rear Wiper Motor Assy, Rear Wheel Alignment, Rear Suspension System, Rear Suspension, Rear Speaker Assy, Rear Shock Absorber Assy, Rear Seat Belt, Rear Door Window Frame Moulding, Rear Door Glass Weatherstrip, Rear Door, Rear Combination Lamp Assy, Rear Coil Spring, Rear Bumper, Rear Axle Hub, Rear Axle Beam, Radio Receiver Assy, Radiator Assy, Quarter Window Assy, Pulley Compressor Assy, Preparation, Parking Brake Lever, Parking Brake Cable, Parking Brake, Output Shaft Assy, Outer Rear View Mirror Assy, Oil Pump, Oil Filter, Name Plate, License Plate Lamp Assy, Knock Sensor, Introduction, Combination Meter, Center Stop Lamp Assy, Center Cluster Module Switch, Cigarette Lighter Assy, Air Intake System
Procedures
Procedures Included:
Step-by-step repair procedures, detailed sub-steps, troubleshooting, electrical service procedures, diagnosis and repair of electrical system issues, complete disassembly of the machine, maintenance, repair, installation, adjustment, inspection, replacement, lubrication, fluid changes, component testing, wiring diagrams
Depth
Technical Depth:
Comprehensive, detailed, suitable for DIY-ers and experienced mechanics, covers basic maintenance to complete rebuilds, detailed illustrations, drawings, photos, enlarged insets for part examination
Electrical Systems
Wiring Diagrams:
Includes detailed wiring diagrams for ease of use in diagnosing and repairing electrical system problems.
Troubleshooting
Troubleshooting Guide:
Yes, includes troubleshooting sections and procedures.
Body And Chassis
Body Repair:
Includes procedures for body repair, aligning panels, and potentially addressing structural elements.
📊 Manual Specifications
File Properties
File Format:
PDF
File Size:
226MB (unzipped)
Searchability:
Searchable
Indexing:
Indexed
Compatibility
Operating Systems:
Windows, Mac, Linux
Print Options
Printability:
Printable
Device Compatibility
Device Readiness:
iPad-ready
Restriction
Digital Rights Management:
DRM-free
Binding Type
Binding Method:
Digital (PDF) - No physical binding
Paper Type
Paper Quality Digital:
N/A (digital format)
⚙️ Engine Specifications
Primary Engine Options
Engine 2002 2003:
Likely variants of Mercedes-Benz derived diesel engines (e.g., OM602 or OM601 family) and potentially gasoline engines. Specific displacements and power outputs for these years would require cross-referencing SsangYong's specific engine codes for Rexton RJ.
Performance
Typical Diesel Power Range:
100-120 hp range for older Mercedes-derived diesels
Typical Gasoline Power Range:
150-180 hp range (if gasoline options were prevalent)
Fuel System
Fuel Injection Diesel:
Direct Injection (DI) or Common Rail Direct Injection (CRDI) depending on specific engine
Engine Management
ECU Type:
ECU (Engine Control Unit) for fuel and ignition management
Engine Displacements Potential
Diesel Engine Displacements:
Likely 2.3L, 2.7L, or 2.9L for OM602/OM601 derived engines.
Gasoline Engine Displacements:
Potentially 3.2L or 3.6L gasoline engines, possibly also Mercedes-Benz derived.
🔧 Transmission
Standard Transmission
Transmission Type Availability:
Likely both manual and automatic transmissions were offered.
Optional Transmission
Automatic Transmission:
Likely a Mercedes-Benz sourced automatic transmission (e.g., 722.6 family if applicable)
Features
Drivetrain:
Part-time 4WD (4x4) with high/low range, or full-time 4WD options
📐 Dimensions
Exterior
Body Style:
SUV
Weights
Curb Weight Approximate:
1,900 - 2,100 kg (depending on engine and configuration)
Gross Vehicle Weight Rating:
To be detailed in manual, but typically in the 2,500 - 2,800 kg range for this class.
🛡️ Safety Features
Passive Features
Airbags:
Front airbags (driver and passenger) were standard. Side airbags and curtain airbags may have been optional depending on trim level.
Seat Belts:
Three-point seatbelts with pre-tensioners
Body Construction:
Body-on-frame construction, known for durability and off-road robustness.
Active Features
ABS:
Anti-lock Braking System (ABS) likely standard or optional
Traction Control:
Traction Control System (TCS) may have been optional
Esp:
Electronic Stability Program (ESP) less common on early models of this type, but possible as an option.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM radio with CD player was likely common. Higher trims might have offered more advanced audio systems.
Driver Assistance
Cruise Control:
Cruise control was likely an available option.
Convenience Features
Power Accessories:
Power windows, power door locks, and power mirrors were common features.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000-10,000 km or 6-12 months for diesel engines, depending on driving conditions. Gasoline engines may have slightly shorter intervals. The manual will specify exact intervals.
Timing Belt Replacement:
If equipped with a timing belt (less common for diesel engines of this era, often chain-driven), replacement intervals would be critical, often around 100,000 km. The manual will confirm belt or chain.
Fluid Specifications
Engine Oil Grade Diesel:
Likely API CF or CG-4 rated, with viscosities like 10W-30 or 15W-40. Specific SsangYong/Mercedes-Benz specifications are crucial and detailed in the manual.
Engine Oil Grade Gasoline:
Likely API SL/SM rated, with viscosities like 5W-30 or 10W-40.
Coolant Type:
Ethylene glycol-based coolant with corrosion inhibitors. Manual will specify the exact type and mixture ratio.
Transmission Fluid Automatic:
Specific ATF (Automatic Transmission Fluid) type, likely Mercedes-Benz specification (e.g., ATF 3403 M 115 or similar).
Transmission Fluid Manual:
Gear oil for manual transmission, specific viscosity and API rating (e.g., GL-4 or GL-5).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid:
Power steering fluid, type will be specified in the manual.
Known Issues
Common Diesel Issues:
Potential for injector pump issues, glow plug failures, turbocharger wear (depending on maintenance history). Early models may have less robust emissions systems.
Common Gasoline Issues:
Less detailed information available for potential gasoline engine issues of this era.
General Wear Items:
Suspension components (bushings, ball joints), exhaust system corrosion, electrical connectors, and body rust can be common wear items depending on climate and care.
Components
Brake System Maintenance:
Includes procedures for brake fluid replacement, pad/disc inspection and replacement, caliper service, and bleeding the brake system.
📚 Vehicle History
Brand Heritage
Brand Origins:
SsangYong Motor Company, established in South Korea, with historical ties to technology from Mercedes-Benz.
Model Evolution
First Generation Launch:
The Rexton RJ was SsangYong's flagship SUV, aiming to compete in the global market.
Production Context
Manufacturing Location:
South Korea
🏆 Awards & Recognition
Recognitions
Industry Awards:
Specific awards for the 2002-2003 Rexton are not widely documented, but the brand aimed for robust utility and value.
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