SsangYong Rexton I & Rexton II Complete Workshop Service Repair Manual 2001 2002 2003 2004 2005 2006 2007 2008

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🏷️ Basic Information Identification Make: SsangYong Model: Rexton Generation: Rexton I & Rexton II Codes Model Codes: RX200, RX230, RX270, RX320, RX350 (Note: Specific generation codes may vary, and this manual aims to cover the broad range within the specified years) 👋 Introduction Market Position Segment: SsangYong Rexton is a full-size SUV (Sport Utility Vehicle) known for its robust build, off-road capabilities, and often offering a strong value proposition compared to competitors. Competitive Analysis Competitors: Competed against other large SUVs and off-road oriented vehicles of its era, such as the Mitsubishi Pajero/Montero, Nissan Patrol, Toyota Land Cruiser Prado, and similar offerings from European and American manufacturers, depending on the market. Key Features Design Philosophy: The Rexton was designed as a body-on-frame SUV, emphasizing durability, towing capacity, and off-road prowess. It often featured a spacious interior and a commanding presence. Value Proposition: Offered substantial features and capability for its price point, making it an attractive option for buyers seeking a capable SUV without the premium cost of some established brands. 📋 Manual Details Coverage Areas Applicable Years: 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008 Models Covered: All Rexton I and Rexton II models, including all engine variants, trim levels, and transmission types Page Count Estimated Page Count: Extensive (Exact page count not specified, but described as 'Complete Workshop Service Repair Manual' covering A-Z procedures) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Delivery Format: Downloadable Digital File 📖 Manual Coverage Systems Covered Engine: Diagnosis, repair, overhaul of all engine types (petrol/diesel), cooling system, lubrication system, fuel system, ignition system, emissions control, engine management systems (ECU/ECM). Transmission: Manual and automatic transmission systems: diagnosis, repair, overhaul, clutch system, driveline components (driveshafts, differentials). Brakes: Hydraulic brake systems, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), parking brake, brake component diagnosis...

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Type: Car

Verkoper:

Sku: 411159

Collecties: ALL Ssangyong

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Labels: 2001 2002 2003 2004 2005 2006 2007 2008 Car Cars Rexton Rexton I Rexton II Ssangyong

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Description

🏷️ Basic Information

Identification

Make:

SsangYong

Model:

Rexton

Generation:

Rexton I & Rexton II

Codes

Model Codes:

RX200, RX230, RX270, RX320, RX350 (Note: Specific generation codes may vary, and this manual aims to cover the broad range within the specified years)

👋 Introduction

Market Position

Segment:

SsangYong Rexton is a full-size SUV (Sport Utility Vehicle) known for its robust build, off-road capabilities, and often offering a strong value proposition compared to competitors.

Competitive Analysis

Competitors:

Competed against other large SUVs and off-road oriented vehicles of its era, such as the Mitsubishi Pajero/Montero, Nissan Patrol, Toyota Land Cruiser Prado, and similar offerings from European and American manufacturers, depending on the market.

Key Features

Design Philosophy:

The Rexton was designed as a body-on-frame SUV, emphasizing durability, towing capacity, and off-road prowess. It often featured a spacious interior and a commanding presence.

Value Proposition:

Offered substantial features and capability for its price point, making it an attractive option for buyers seeking a capable SUV without the premium cost of some established brands.

📋 Manual Details

Coverage Areas

Applicable Years:

2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008

Models Covered:

All Rexton I and Rexton II models, including all engine variants, trim levels, and transmission types

Page Count

Estimated Page Count:

Extensive (Exact page count not specified, but described as 'Complete Workshop Service Repair Manual' covering A-Z procedures)

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Delivery Format:

Downloadable Digital File

📖 Manual Coverage

Systems Covered

Engine:

Diagnosis, repair, overhaul of all engine types (petrol/diesel), cooling system, lubrication system, fuel system, ignition system, emissions control, engine management systems (ECU/ECM).

Transmission:

Manual and automatic transmission systems: diagnosis, repair, overhaul, clutch system, driveline components (driveshafts, differentials).

Brakes:

Hydraulic brake systems, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), parking brake, brake component diagnosis and replacement (pads, rotors, lines, calipers).

Suspension Steering:

Front and rear suspension systems, steering system (power steering, steering column, rack and pinion/steering box), wheel alignment specifications.

Electrical Electronics:

Starting system, charging system (alternator, battery), lighting systems, power windows, power locks, wipers, horn, infotainment system wiring, fuse box diagrams, relay locations, diagnostic trouble codes (DTCs).

Body Chassis:

Body exterior and interior panels, doors, hood, tailgate, bumpers, glass, seating, trim, chassis frame, corrosion protection.

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system: diagnosis, repair, refrigerant service, blower motor, evaporator, condenser, controls.

Body Control Modules:

BCM (Body Control Module) functions, diagnosis, and potential reprogramming.

Procedures Included

Maintenance:

Scheduled maintenance tasks (oil changes, filter replacements, fluid checks/changes, spark plug replacement, belt inspection/replacement), lubrication points.

Troubleshooting:

Systematic diagnostic procedures for common and uncommon issues, symptom-based troubleshooting charts, electrical circuit diagnosis.

Repair:

Step-by-step repair instructions for all major vehicle systems, including component removal, installation, and adjustment.

Overhaul:

Complete engine and transmission overhaul procedures, including internal component specifications and assembly instructions.

Replacement:

Component replacement procedures for all parts of the vehicle, from simple bulbs to complex engine assemblies.

Diagnostics:

On-board diagnostics (OBD-II) system information, scan tool usage, reading and clearing diagnostic trouble codes (DTCs).

Torque Specs:

Detailed torque specifications for all critical fasteners and components.

Technical Depth

Depth:

Comprehensive: Covers basic maintenance, routine servicing, advanced diagnostics, component-level repairs, and complete system overhauls. Suitable for professional technicians and skilled DIY enthusiasts.

📊 Manual Specifications

File Format

Format:

PDF (Portable Document Format), compatible with Adobe Reader

Searchability:

Likely searchable text content for easy navigation

Print Quality

Quality:

High Quality (as stated in product description)

Printable Pages:

User can print individual pages, chapters, or the entire manual

Binding Type

Binding:

Not Applicable (Digital Download)

Paper Type

Paper Type:

Not Applicable (Digital Download)

⚙️ Engine Specifications

Primary Engine

Rxt270 Diesel Engine:

2.7L (2696cc) Mercedes-Benz derived inline-5 turbocharged diesel engine. Variants include common rail direct injection (CRDi).

Rxt320 Petrol Engine:

3.2L (3199cc) Mercedes-Benz derived inline-6 petrol engine. Often naturally aspirated.

Rxt200 Diesel Engine:

2.0L (1998cc) Mercedes-Benz OM611 derived inline-4 turbocharged diesel engine (primarily for Rexton I).

Performance

Diesel Horsepower:

Approximately 163-170 PS (120-125 kW) for 2.7L diesel, ~120-130 PS (88-96 kW) for 2.0L diesel (figures may vary by specific tune and market).

Petrol Horsepower:

Approximately 220 PS (162 kW) for 3.2L petrol.

Diesel Torque:

Approximately 340-350 Nm (251-258 lb-ft) for 2.7L diesel (figures may vary by specific tune and market).

Fuel System

Diesel Fuel System:

Common Rail Direct Injection (CRDi) for later models, indirect injection on earlier variants. Turbocharged with intercooler.

Petrol Fuel System:

Multi-point fuel injection (MPI).

Emissions

Emission Standards:

Varies by market and year; manual likely covers emissions control systems relevant to Euro III/IV or similar standards of the era.

🔧 Transmission

Standard

Transmission Options:

Available with both 5-speed manual and 5-speed automatic transmissions.

Optional

Automatic Transmission Type:

Mercedes-Benz sourced automatic transmission (e.g., 722.6 derivative for some models) is common, offering a robust unit.

Features

Drivetrain:

Part-time 4WD (4x4) system with low-range gearing (often electronically controlled) is standard on most models, offering selectable 2WD/4WD High/4WD Low. Full-time 4WD systems may also be present on certain trims/markets.

Fluid Specifications

Automatic Transmission Fluid:

Specific ATF (Automatic Transmission Fluid) type required, likely MB spec or equivalent DEXRON/MERCON if specified by SsangYong. Manual likely lists precise MB or SsangYong part numbers.

📐 Dimensions

Exterior

Length:

Approx. 4720-4730 mm (185.8-186.2 in)

Width:

Approx. 1870-1875 mm (73.6-73.8 in)

Height:

Approx. 1740-1745 mm (68.5-68.7 in)

Wheelbase:

Approx. 2755-2760 mm (108.5-108.7 in)

Cargo

Cargo Volume:

Substantial cargo capacity, expandable with folding rear seats. Specific volume figures vary by configuration.

Weights

Curb Weight:

Approx. 2000-2200 kg (4409-4850 lbs), depending on engine and equipment.

Towing Capacity:

Typically rated for towing up to 2500-3000 kg (5512-6614 lbs) braked trailer, depending on market and specific vehicle configuration.

🛡️ Safety Features

Ratings

Crash Test Ratings:

While specific official NCAP ratings for all markets and configurations from this era are scarce, the Rexton's robust body-on-frame construction typically offered good structural integrity. Manual would detail safety system components.

Active Features

Standard ABS (Anti-lock Braking System) with EBD (Electronic Brakeforce Distribution).

Traction Control:

Traction Control System (TCS) and Electronic Stability Program (ESP) may be available on higher trims or later models.

Passive Features

Airbags:

Front airbags for driver and passenger. Side and curtain airbags may be optional or standard on higher trims.

Seatbelts:

Three-point seatbelts with pretensioners for front occupants, rear seatbelts.

💡 Technology Features

Infotainment

Audio System:

Factory fitted audio systems typically include AM/FM radio, CD player, and often cassette player. Higher trims may feature premium sound systems and navigation units.

Driver Assistance

Cruise Control:

Cruise control is generally available, particularly on higher trim levels.

Parking Sensors:

Rear parking sensors may be an option on some models.

Connectivity

Auxiliary Input:

Older models may have an auxiliary input for external audio devices, or require aftermarket modifications for Bluetooth/USB connectivity.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 5,000-10,000 km (3,000-6,000 miles) or 6-12 months, depending on driving conditions and engine type. Manual will specify exact intervals and recommended oil grades.

Timing Belt Replacement:

For models with timing belts, replacement typically recommended around 100,000-150,000 km (60,000-90,000 miles). Diesel engines often use timing chains which have longer lifespans but require inspection.

Fluid Specifications

Engine Oil Specification:

Diesel engines typically require API CF or CH-4 rated oils, often 5W-30 or 10W-40. Petrol engines require API SG/SH/SJ/SL rated oils. Manual will provide specific viscosity grades and ACEA/MB classifications.

Coolant Specification:

Ethylene glycol-based antifreeze coolant, typically a pink or orange long-life formulation. Manual will specify exact type and mixture ratio (e.g., 50/50).

Brake Fluid Specification:

DOT 3 or DOT 4 brake fluid is standard. Manual will specify the correct type and replacement interval.

Known Issues

Common Wear Items:

Susceptible to common SUV wear items like ball joints, tie rod ends, wheel bearings, and exhaust systems due to its robust but heavier construction. Diesel fuel injectors and glow plugs can require attention over time.

Transmission Care:

Regular ATF changes are crucial for the longevity of the automatic transmission. Manual will detail the procedure and fluid type.

Electrical Gremlins:

As with many vehicles of this era, intermittent electrical issues related to wiring harnesses, sensors, or modules can occur. Comprehensive electrical schematics in the manual are vital for diagnosis.

📚 Vehicle History

Brand Heritage

Ssangyong Heritage:

SsangYong Motor Company is a South Korean SUV manufacturer, historically known for its robust, utility-focused vehicles, often leveraging technology and powertrains from Mercedes-Benz due to past collaborations.

Model Evolution

Rexton I Launch:

The first generation Rexton (Rexton I) was introduced in 2001, replacing the SsangYong Korando Family. It was based on the chassis of the Mercedes-Benz M-Class (W163) and utilized Mercedes-Benz engines and transmissions, establishing its reputation for solid construction and capability.

Rexton Ii Facelift:

The Rexton II (often referred to as RX series post-2005/2006) represented a significant facelift and update to the original Rexton, featuring revised styling, updated interior, and refinements to powertrain and safety features. The manual covers this transition period and updated models.

Production

Manufacturing Location:

South Korea

🏆 Awards & Recognition

Recognitions

Market Reception:

While not a recipient of widely publicized awards in the same vein as mainstream manufacturers, the Rexton was recognized in its markets for its strong value, robust off-road capabilities, and comfortable ride, especially considering its price point.

Ratings

Owner Satisfaction:

Owner satisfaction often cited its practicality, towing ability, and durability, with some noted areas for improvement typically relating to refinement and specific component longevity, all of which the manual helps address.