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SsangYong Rexton II (Y250) 2009-2012 Service Repair Shop Manual

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🏷️ Basic Information Identification Make: SsangYong Model: Rexton II Model Code: Y250 Year Range: 2009-2012 Codes Chassis Code: Y250 👋 Introduction Market Position Target Audience: DIY enthusiasts, independent repair shops, and Rexton II owners seeking to perform maintenance and repairs. Value Proposition: Significant cost savings on repairs and maintenance by empowering owners with professional knowledge. Competitive Analysis Advantage Over Dealership: Cost-effectiveness, accessibility of information, and ability to perform work at one's own pace. Key Features Instant Access: Instant download upon payment, allowing immediate start to repairs. Visual Aids: Includes pictures and diagrams to facilitate understanding and execution of repair procedures. Comprehensiveness: Covers all servicing, repairs, and routine maintenance for all models and engine types within the specified years. 📋 Manual Details Coverage Areas Primary Focus: Service and Repair Scope: All models and engine types for 2009-2012 Rexton II (Y250) Page Count Estimated Page Count: Extensive (exact number not specified, but described as 'full professional quality in depth') Manual Type Type: Service Repair Shop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Service: Complete diagnostics, maintenance, overhaul, and repair of all engine variants. Transmission Service: Coverage for automatic and manual transmissions, including maintenance, diagnosis, and repair. Drivetrain Suspension Steering: Detailed procedures for front and rear axle, suspension components, steering system, and related diagnostics. Braking System: Comprehensive information on ABS, disc/drum brakes, hydraulic systems, and component replacement. Electrical System: In-depth coverage of the entire electrical system, including starting and charging, lighting, ignition, and accessories, with wiring diagrams. Body And Chassis: Repair procedures for body panels, interior trim, doors, windows, and chassis components. HVAC System: Diagnosis and repair of the heating, ventilation, and air conditioning systems. Fuel System: Coverage for fuel delivery, injection systems, and fuel tank components. Cooling System: Maintenance and repair of the engine cooling system, including radiators and thermostats. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks, tire rotations, and general servicing. Troubleshooting Diagnostics: Step-by-step diagnostic procedures for identifying and resolving common and uncommon faults. Component Replacement: Detailed instructions for replacing virtually all mechanical and electrical components. Rebuilding Procedures: In-depth instructions for rebuilding major components like engines and transmissions. Wiring Diagrams: Comprehensive electrical wiring diagrams for all vehicle systems. Technical Depth Depth: Full professional quality, in-depth, covering all areas of repair. User Friendliness: Easy to follow step-by-step instructions with pictures, making repairs easy for DIY users. 📊 Manual Specifications File Format Format: PDF Compatibility: Windows, MAC, Linux, Tablets, Smartphones Searchability: Likely searchable PDF (implied by ease of use on PC/Tablet/Laptop) Print Quality Quality: Professional quality Binding Type Binding: Digital Download (N/A for physical binding) Paper Type Paper Type: Digital Download (N/A for physical paper type) ⚙️ Engine Specifications Primary Engine Engine Types Covered: All engine types offered for the Rexton II (Y250) from 2009-2012. This typically includes diesel engines such as the 2.7L XDi and possibly newer common rail diesels. Petrol engines are less common in this generation but would be covered if offered. Performance Typical Diesel Power: SsangYong Rexton II (Y250) models commonly featured a 2.7L diesel engine, often producing around 163-184 PS (161-181 hp) and significant torque, suitable for its SUV application. Exact figures vary by specific engine variant and tuning. Fuel System Diesel Injection: Likely utilizes a sophisticated common rail diesel injection (CRDi) system, requiring specialized diagnostic tools and procedures. 🔧 Transmission Standard Transmission Options: The Rexton II was available with both manual and automatic transmissions. The manual would typically be a 5 or 6-speed unit, while the automatic was commonly a 5-speed Mercedes-Benz sourced unit (e.g., 5G-Tronic). Optional Transfer Case: Features a selectable 4WD system, often with low-range gearing, for off-road capability. The manual will detail its operation and servicing. Features Transmission Fluid: Specific transmission fluid types (e.g., ATF for automatics, gear oil for manuals) and capacities will be detailed in the manual, crucial for proper maintenance. 📐 Dimensions Exterior Vehicle Type: Body-on-frame SUV (Sport Utility Vehicle) Typical Length: Approximately 4750-4800 mm Typical Width: Approximately 1870-1900 mm Typical Height: Approximately 1750-1800 mm Weights Curb Weight: Typically in the range of 2000-2200 kg, depending on engine and configuration. Towing Capacity: Significant towing capacity, common for SUVs of this class, often exceeding 2500 kg. 🛡️ Safety Features Ratings Crash Test Performance: While specific official crash test ratings (e.g., NCAP) for the Y250 might vary by region and year, SsangYong vehicles of this era generally focused on a robust chassis and safety features suitable for an SUV. The manual will detail the vehicle's passive safety systems. Active Features Braking Systems: Features Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), and often Brake Assist (BAS). Detailed diagnosis and repair for these systems are included. Passive Features Airbags: Front and side airbags for driver and passengers. The manual will cover airbag system diagnosis, sensor replacement, and related SRS warnings. Chassis Construction: Body-on-frame construction...
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Sku: 202147
Collecties: ALL Ssangyong

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SsangYong Rexton II (Y250) 2009-2012 Service Repair Shop Manual
🏷️ Basic Information
Identification
Make:
SsangYong
Model:
Rexton II
Model Code:
Y250
Year Range:
2009-2012
Codes
Chassis Code:
Y250
👋 Introduction
Market Position
Target Audience:
DIY enthusiasts, independent repair shops, and Rexton II owners seeking to perform maintenance and repairs.
Value Proposition:
Significant cost savings on repairs and maintenance by empowering owners with professional knowledge.
Competitive Analysis
Advantage Over Dealership:
Cost-effectiveness, accessibility of information, and ability to perform work at one's own pace.
Key Features
Instant Access:
Instant download upon payment, allowing immediate start to repairs.
Visual Aids:
Includes pictures and diagrams to facilitate understanding and execution of repair procedures.
Comprehensiveness:
Covers all servicing, repairs, and routine maintenance for all models and engine types within the specified years.
📋 Manual Details
Coverage Areas
Primary Focus:
Service and Repair
Scope:
All models and engine types for 2009-2012 Rexton II (Y250)
Page Count
Estimated Page Count:
Extensive (exact number not specified, but described as 'full professional quality in depth')
Manual Type
Type:
Service Repair Shop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Service:
Complete diagnostics, maintenance, overhaul, and repair of all engine variants.
Transmission Service:
Coverage for automatic and manual transmissions, including maintenance, diagnosis, and repair.
Drivetrain Suspension Steering:
Detailed procedures for front and rear axle, suspension components, steering system, and related diagnostics.
Braking System:
Comprehensive information on ABS, disc/drum brakes, hydraulic systems, and component replacement.
Electrical System:
In-depth coverage of the entire electrical system, including starting and charging, lighting, ignition, and accessories, with wiring diagrams.
Body And Chassis:
Repair procedures for body panels, interior trim, doors, windows, and chassis components.
HVAC System:
Diagnosis and repair of the heating, ventilation, and air conditioning systems.
Fuel System:
Coverage for fuel delivery, injection systems, and fuel tank components.
Cooling System:
Maintenance and repair of the engine cooling system, including radiators and thermostats.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks, tire rotations, and general servicing.
Troubleshooting Diagnostics:
Step-by-step diagnostic procedures for identifying and resolving common and uncommon faults.
Component Replacement:
Detailed instructions for replacing virtually all mechanical and electrical components.
Rebuilding Procedures:
In-depth instructions for rebuilding major components like engines and transmissions.
Wiring Diagrams:
Comprehensive electrical wiring diagrams for all vehicle systems.
Technical Depth
Depth:
Full professional quality, in-depth, covering all areas of repair.
User Friendliness:
Easy to follow step-by-step instructions with pictures, making repairs easy for DIY users.
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
Windows, MAC, Linux, Tablets, Smartphones
Searchability:
Likely searchable PDF (implied by ease of use on PC/Tablet/Laptop)
Print Quality
Quality:
Professional quality
Binding Type
Binding:
Digital Download (N/A for physical binding)
Paper Type
Paper Type:
Digital Download (N/A for physical paper type)
⚙️ Engine Specifications
Primary Engine
Engine Types Covered:
All engine types offered for the Rexton II (Y250) from 2009-2012. This typically includes diesel engines such as the 2.7L XDi and possibly newer common rail diesels. Petrol engines are less common in this generation but would be covered if offered.
Performance
Typical Diesel Power:
SsangYong Rexton II (Y250) models commonly featured a 2.7L diesel engine, often producing around 163-184 PS (161-181 hp) and significant torque, suitable for its SUV application. Exact figures vary by specific engine variant and tuning.
Fuel System
Diesel Injection:
Likely utilizes a sophisticated common rail diesel injection (CRDi) system, requiring specialized diagnostic tools and procedures.
🔧 Transmission
Standard
Transmission Options:
The Rexton II was available with both manual and automatic transmissions. The manual would typically be a 5 or 6-speed unit, while the automatic was commonly a 5-speed Mercedes-Benz sourced unit (e.g., 5G-Tronic).
Optional
Transfer Case:
Features a selectable 4WD system, often with low-range gearing, for off-road capability. The manual will detail its operation and servicing.
Features
Transmission Fluid:
Specific transmission fluid types (e.g., ATF for automatics, gear oil for manuals) and capacities will be detailed in the manual, crucial for proper maintenance.
📐 Dimensions
Exterior
Vehicle Type:
Body-on-frame SUV (Sport Utility Vehicle)
Typical Length:
Approximately 4750-4800 mm
Typical Width:
Approximately 1870-1900 mm
Typical Height:
Approximately 1750-1800 mm
Weights
Curb Weight:
Typically in the range of 2000-2200 kg, depending on engine and configuration.
Towing Capacity:
Significant towing capacity, common for SUVs of this class, often exceeding 2500 kg.
🛡️ Safety Features
Ratings
Crash Test Performance:
While specific official crash test ratings (e.g., NCAP) for the Y250 might vary by region and year, SsangYong vehicles of this era generally focused on a robust chassis and safety features suitable for an SUV. The manual will detail the vehicle's passive safety systems.
Active Features
Braking Systems:
Features Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), and often Brake Assist (BAS). Detailed diagnosis and repair for these systems are included.
Passive Features
Airbags:
Front and side airbags for driver and passengers. The manual will cover airbag system diagnosis, sensor replacement, and related SRS warnings.
Chassis Construction:
Body-on-frame construction provides inherent structural rigidity, beneficial for safety and towing. The manual will provide details on chassis integrity and repair.
💡 Technology Features
Infotainment
Audio System:
Features typically include a multi-speaker audio system with CD player, and possibly auxiliary input or early Bluetooth connectivity depending on trim level. The manual will cover system operation and fuse locations.
Driver Assistance
Cruise Control:
Cruise control functionality is generally standard on models of this era, aiding long-distance driving comfort. The manual will detail its operation and any related troubleshooting.
Connectivity
User Interface:
Basic but functional controls for climate, audio, and vehicle settings. The manual explains the function of buttons and displays.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 - 15,000 km or 6-12 months for diesel engines, depending on driving conditions. Specific recommendations are in the manual.
Timing Belt Chain:
Diesel engines of this era with timing belts usually require replacement around 90,000 - 120,000 km or 5-7 years. Chain-driven engines have longer service life. The manual will specify for each engine.
Fluid Specifications
Engine Oil:
Specified viscosity grades (e.g., 5W-30 or 5W-40) and API/ACEA specifications for diesel engines (e.g., ACEA C3 or similar low-SAPS oils). Capacity will be detailed.
Coolant:
Ethylene glycol-based antifreeze/coolant, typically a long-life formulation. The manual will specify the correct type and mixture ratio.
Brake Fluid:
DOT 3 or DOT 4 brake fluid is standard. The manual will confirm the exact specification required.
Known Issues
Common Diesel Faults:
Potential issues may include glow plug failures, EGR valve problems, DPF (Diesel Particulate Filter) regeneration issues if fitted, and common rail injector wear. The manual is essential for diagnosis.
Suspension Components:
As with many SUVs and body-on-frame vehicles, suspension bushings, ball joints, and shock absorbers can be wear items over time, particularly with high mileage or off-road use.
Electrical Gremlins:
Older vehicles can sometimes develop minor electrical issues due to corrosion or failing components. The comprehensive wiring diagrams in the manual are crucial for troubleshooting.
📚 Vehicle History
Brand Heritage
Manufacturer:
SsangYong Motor Company, a South Korean manufacturer known for its SUVs and SUVs/MPVs.
Model Evolution
Rexton Series:
The Rexton II (Y250) is the second generation of the Rexton, an evolution of the original Rexton, incorporating updated styling, technology, and powertrain options, often with Mercedes-Benz technology sharing.
Production
Production Period:
Produced from circa 2006 (as the Rexton II) through to 2012, preceding the Rexton W.
🏆 Awards & Recognition
Recognitions
Model Specific Awards:
Specific awards for the 2009-2012 Rexton II are not widely publicized in the same way as mass-market vehicles. However, SsangYong vehicles are often recognized for their value proposition and robust SUV capabilities, particularly in markets where they are popular.
Ratings
Industry Perception:
SsangYong Rexton models are generally perceived as rugged, capable off-roaders with a focus on utility and affordability compared to some competitors.
Certifications
European Emissions Standards:
Models sold in Europe would adhere to the relevant Euro emission standards for their production year (e.g., Euro 4 or Euro 5 for diesel engines). The manual will contain specifications relevant to engine management and emissions control.
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