🏷️ Basic Information Identification Make: Still Model: R70-20 bis 45 Series Covered Models: R7012, R7013, R7015, R7016, R7023, R7024, R7041, R7042, R7043 Product Type: Fork Truck Service Repair Workshop Manual 👋 Introduction Market Position Target Audience: Owners, operators, and maintenance personnel of Still R70-20 bis 45 Series fork trucks seeking to perform servicing, repairs, and diagnostics. Value For Maintenance: Positioned as an inexpensive and essential tool for keeping the vehicle working properly, preventing costly breakdowns and repairs. Competitive Analysis Value Proposition: Provides factory-level repair information at an affordable price, enabling users to maintain their equipment effectively and reduce downtime. Key Features Manual Attributes: Highly detailed illustrations, step-by-step instructions, comprehensive coverage of all major systems, factory specifications, and troubleshooting guidance. Completeness Statement: Stated as '100% complete and intact', covering detailed illustrations and step-by-step instructions from complete disassembly. Ease Of Use: Written for both the do-it-yourself-er and the experienced mechanic, ensuring accessibility across skill levels. 📋 Manual Details Coverage Areas Primary Focus: Comprehensive service, repair, and workshop procedures for Still R70-20 bis 45 Series fork trucks. Page Count Estimated Page Count: Extensive (specific count not provided, but described as 'highly detailed' and '100% complete'). Manual Type Type: Factory Service Repair Workshop Manual Language Language: English Format File Format: PDF Delivery Method: Instant download, no waiting. 📖 Manual Coverage Systems Covered Core Systems: Chassis Frame and Counterweight, Steer Axle, Power Axle, Wheels and Tyres, Steering, Hydraulic-Servo-Brake, Electrical Installation, Hydraulic System, Drive Motor, Generator, Pressure Regulator Units, Diesel Engine (Mercedes-Benz OM 601), Elevating Mast, Fork Carriage, Fork Arm, Mast Pivots, Tilt Cylinder. Engine Specifics: Detailed coverage of the Mercedes-Benz OM 601 diesel engine, including its removal, installation, cooling fan, fuel system, exhaust gas system, air filtering, lubrication system, and cooling system. Includes excerpts from the original MB Workshop manual. Electrical System Detail: Extensive coverage of the electrical installation, including mechanical configuration, general description, method of operation, insulation resistance testing, driving controls (keyswitch, directional control switch, start delay unit, instrument panel, horn, travel sender, brake switches), tachogenerator, current sensor, speed sensor, alternator, starter batteries, truck wiring, fuses, and contactor panel assembly (contactors, relays, logic cards, power boards, servomotor components). Drive And Generator Systems: In-depth coverage of the Drive Motor and Generator, including technical data, construction, wiring diagrams, neutral plane/zone, terminal positions, brush inspection and replacement, brush spring tension, removal, installation, dismantling, and reassembly. Also covers external fan cooling, fan removal/installation, V-belt tensioning and replacement, and thermal monitoring systems. Mast And Fork Systems: Coverage of the Elevating Mast, including technical data for maintenance, mast types (Telescopic, Hi-Lo, Triple), removal of mast, carriage stops, support rollers, guide rollers, hoist cylinders, lowering valve, and line failure safety device. Also covers the Fork Carriage, Fork Arm, Mast Pivots, and Tilt Cylinder. Pressure Regulation: Covers Pressure Regulator Unit I and II, including operation, pressure limiting valve, pressure gauge, directional control valve block, fitting restrictors, and pressure limiting for sideshift clamps. Drive Motor Electricals: Specific procedures for drive motor brush replacement, spring tension, and commutator turning on a lathe, including minimum permissible diameter and undercutting mica, indicating a high level of detail for electrical motor maintenance. Mast Raising Mechanisms: Covers hoist cylinders and the lowering valve, critical components for the mast's lifting and lowering functions. Procedures Included Repair And Maintenance: Removal and installation of components, dismantling and reassembly, technical data for maintenance, troubleshooting, adjustments, testing, inspections, component repair (e.g., steering unit, steer cylinder, brake shoes, master cylinder, hydraulic pump, drive motor brushes, generator brushes), wiring checks, system operation descriptions. Engine Rebuild Tasks: Specific engine procedures include testing compression pressure, remilling prechamber sealing surface, removing/installing prechambers, cylinder head procedures, vibration damper replacement, crankshaft radial seal renewal, camshaft timing checks, camshaft removal/installation, timing chain renewal, chain tensioner and tensioning rail procedures, injection nozzle and pump removal/installation, V-belt and tensioning device procedures, coolant pump and thermostat removal/installation. Brake System Repair: Detailed procedures for the Hydraulic-Servo-Brake system, including technical data, mechanical configuration, operation of automatic adjuster, brake shoe replacement and basic adjustment, turning brake drums on a lathe, master cylinder procedures, and parking brake adjustment. Diagnostic Procedures: Includes 'S-D. Diagnostic instructions', indicating a focus on identifying and rectifying faults within the various systems. Steering Component Repair: Detailed procedures for steering components, including dismantling and reassembling the steer cylinder, repairing or cleaning the priority valve, and checking hydraulic oil pressure for the steering system. Hydraulic Component Maintenance: Includes procedures for hydraulic pump drive, hydraulic tank servicing, and hydraulic fittings and unions, along with speeds and circuit diagrams. Steering Angle Adjustment: Specific procedure for adjusting steering angles and wheel angle stops on the steer axle. Technical Depth Level Of Detail: Highly detailed, factory-level, covering complete disassembly of the machine. Includes step-by-step instructions, hundreds of photos, and illustrations. Suitable for both DIY and experienced mechanics. Hydraulic System Detail: Comprehensive coverage of the hydraulic system, including operation of lift...