STILL WAGNER Forklift EFU 3002* Factory Service / Repair/ Workshop Manual Instant Download (Id.No.8 054 235) PDF
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🏷️ Basic Information Identification Make: STILL WAGNER Model: EFU 3002* Product Identifier: Id.No. 8 054 235 Product Type: Factory Service / Repair / Workshop Manual Download Type: Instant Download 👋 Introduction Market Position Target Audience: Forklift owners, maintenance technicians, repair shops, material handling specialists Industry Segment: Material Handling Equipment - Electric Forklifts Competitive Analysis Value Proposition: Provides dealership-level diagnostic and repair information for self-service, saving on labor costs. Competitors: Comparable models from manufacturers like Linde, Jungheinrich, Toyota Material Handling, Hyster-Yale. Key Features Instruction Style: Step-by-step instructions with detailed visual aids. Information Source: Factory-produced, same as used by authorized service centers. Scope Of Information: Comprehensive coverage from routine checks to major overhauls. 📋 Manual Details Coverage Areas Primary Coverage: Maintenance and repair procedures for STILL WAGNER Forklift Truck EFU 3002* Page Count Estimated Page Count: Not specified, but described as 'highly detailed with exploded pictures & diagrams' Manual Type Manual Type: Comprehensive Service/Repair/Workshop Manual Language Language: English Format File Format: PDF Compatibility: All Versions of Windows & Mac Printability: All pages are printable 📖 Manual Coverage Systems Covered Listed Systems: Travel drive, Steering, Brake, Travel control, Servicesoftware, EAZ/BSZ, Hydraulic system, Lifting device Travel Drive Details: Motor, gearbox, drive axle, speed controller, and related components. Steering Details: Steering mechanism, steering motor, sensors, and control unit. Brake Details: Service brakes (likely electro-hydraulic or electric), parking brake, brake hydraulics, and control elements. Travel Control Details: Accelerator pedal, speed control unit, forward/reverse controls, safety interlocks. Servicesoftware Details: Information on accessing and using diagnostic software for parameter setting, fault analysis, and calibration. Eaz Bsz Details: Explanation and troubleshooting for EAZ (Elektronische Achslast- und Zentrierungs-System) and BSZ (Betriebsbremsensystem-Zustandsüberwachung) or similar electronic safety/control systems. Hydraulic System Details: Hydraulic pump, control valves, cylinders (lift, tilt, side-shift if applicable), hoses, filters, and reservoir. Lifting Device Details: Mast assembly, lift chains, lift cylinders, tilt cylinders, fork carriage, and associated safety mechanisms. Procedures Included Procedural Coverage: Maintenance, Servicing, Diagnosis, Repair, Step-by-step instructions, Troubleshooting Troubleshooting Methodology: Systematic approach to diagnosing faults, including symptom analysis and diagnostic trees. Repair Disassembly Assembly: Detailed instructions for disassembling and reassembling all major components and sub-systems. Technical Depth Depth Of Information: Detailed exploded pictures & diagrams, comprehensive repair procedures, equivalent to dealer/mechanic manual Diagram Utility: Exploded views for part identification and assembly guidance, wiring diagrams, hydraulic schematics. Calibration Procedures: Procedures for calibrating sensors, control units, and hydraulic systems as needed. 📊 Manual Specifications File Format File Format: PDF Searchability: PDF format usually allows for text searching of keywords (if OCR'd). Print Quality Print Quality Description: High resolution, suitable for professional printing or screen viewing Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Software Requirements PDF Reader: Adobe PDF Reader Compression Utility: WinZip (or equivalent) ⚙️ Engine Specifications Primary Engine Engine Type: Not specified in product description; typically electric for EFU series. Performance Motor Power: Not specified, but typical for EFU 3002 would be around 4.5 - 5.0 kW for drive and 7.5 - 8.0 kW for lift. Fuel System Power Source: Electric (Battery Powered) Motor Type Drive Motor: Typically AC or DC electric traction motor. Lift Motor: Typically DC electric motor with a planetary gearbox and hydraulic pump. 🔧 Transmission Standard Transmission Type: Electric Drive System Features Drive Control: Electronically controlled, likely with regenerative braking capabilities. 📐 Dimensions Exterior Forklift Type: Electric counterbalance forklift Weights Nominal Load Capacity: Around 1,250 kg to 1,600 kg for this class of forklift (specific to EFU 3002 model variants). Operating Weight: Varies based on battery and mast configuration, but typically in the 2500-3000 kg range. Dimensions Lift Height: Variable, specified by mast type (e.g., simplex, duplex, triplex) and optional attachments. Fork Length: Standard lengths like 1070mm or 1200mm are common. 🛡️ Safety Features Ratings Safety Compliance: Likely compliant with relevant EN and ISO standards for industrial trucks. Active Features Braking System: Service and parking brake systems detailed within manual. Passive Features Operator Protection: Manual covers structural integrity and operational safety of the operator compartment. 💡 Technology Features Infotainment Control Systems: Covers the electronic control systems for travel, lift, and steering functions. Driver Assistance Diagnostic Tools: Procedures for using diagnostic software (Servicesoftware) and interpreting error codes. Connectivity Electrical System: Detailed wiring diagrams and electrical component troubleshooting are included. 🔧 Maintenance Service Intervals General Maintenance Schedule: Manual provides detailed schedules for daily, weekly, monthly, and annual inspections and servicing. Specific Service Tasks: Details on checking battery health, hydraulic fluid condition, brake pad wear, tire pressure/condition, mast lubrication, electrical connections. Fluid Specifications Hydraulic Fluid: Specifications for hydraulic fluid type, viscosity, and capacity will be detailed. Brake Fluid: If applicable for certain brake system components, fluid type will be specified. Brake System Fluid Type: Likely a mineral-based hydraulic fluid or brake fluid (e.g., DOT 3/4 if applicable, though less common in forklift hydraulics). Lubricant Types: Specific greases and oils for...
Motor, gearbox, drive axle, speed controller, and related components.
Steering Details:
Steering mechanism, steering motor, sensors, and control unit.
Brake Details:
Service brakes (likely electro-hydraulic or electric), parking brake, brake hydraulics, and control elements.
Travel Control Details:
Accelerator pedal, speed control unit, forward/reverse controls, safety interlocks.
Servicesoftware Details:
Information on accessing and using diagnostic software for parameter setting, fault analysis, and calibration.
Eaz Bsz Details:
Explanation and troubleshooting for EAZ (Elektronische Achslast- und Zentrierungs-System) and BSZ (Betriebsbremsensystem-Zustandsüberwachung) or similar electronic safety/control systems.
Hydraulic System Details:
Hydraulic pump, control valves, cylinders (lift, tilt, side-shift if applicable), hoses, filters, and reservoir.
Exploded views for part identification and assembly guidance, wiring diagrams, hydraulic schematics.
Calibration Procedures:
Procedures for calibrating sensors, control units, and hydraulic systems as needed.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
PDF format usually allows for text searching of keywords (if OCR'd).
Print Quality
Print Quality Description:
High resolution, suitable for professional printing or screen viewing
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Software Requirements
PDF Reader:
Adobe PDF Reader
Compression Utility:
WinZip (or equivalent)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Not specified in product description; typically electric for EFU series.
Performance
Motor Power:
Not specified, but typical for EFU 3002 would be around 4.5 - 5.0 kW for drive and 7.5 - 8.0 kW for lift.
Fuel System
Power Source:
Electric (Battery Powered)
Motor Type
Drive Motor:
Typically AC or DC electric traction motor.
Lift Motor:
Typically DC electric motor with a planetary gearbox and hydraulic pump.
🔧 Transmission
Standard
Transmission Type:
Electric Drive System
Features
Drive Control:
Electronically controlled, likely with regenerative braking capabilities.
📐 Dimensions
Exterior
Forklift Type:
Electric counterbalance forklift
Weights
Nominal Load Capacity:
Around 1,250 kg to 1,600 kg for this class of forklift (specific to EFU 3002 model variants).
Operating Weight:
Varies based on battery and mast configuration, but typically in the 2500-3000 kg range.
Dimensions
Lift Height:
Variable, specified by mast type (e.g., simplex, duplex, triplex) and optional attachments.
Fork Length:
Standard lengths like 1070mm or 1200mm are common.
🛡️ Safety Features
Ratings
Safety Compliance:
Likely compliant with relevant EN and ISO standards for industrial trucks.
Active Features
Braking System:
Service and parking brake systems detailed within manual.
Passive Features
Operator Protection:
Manual covers structural integrity and operational safety of the operator compartment.
💡 Technology Features
Infotainment
Control Systems:
Covers the electronic control systems for travel, lift, and steering functions.
Driver Assistance
Diagnostic Tools:
Procedures for using diagnostic software (Servicesoftware) and interpreting error codes.
Connectivity
Electrical System:
Detailed wiring diagrams and electrical component troubleshooting are included.
🔧 Maintenance
Service Intervals
General Maintenance Schedule:
Manual provides detailed schedules for daily, weekly, monthly, and annual inspections and servicing.
Specific Service Tasks:
Details on checking battery health, hydraulic fluid condition, brake pad wear, tire pressure/condition, mast lubrication, electrical connections.
Fluid Specifications
Hydraulic Fluid:
Specifications for hydraulic fluid type, viscosity, and capacity will be detailed.
Brake Fluid:
If applicable for certain brake system components, fluid type will be specified.
Brake System Fluid Type:
Likely a mineral-based hydraulic fluid or brake fluid (e.g., DOT 3/4 if applicable, though less common in forklift hydraulics).
Lubricant Types:
Specific greases and oils for pivot points, mast rollers, steering column, and drive units.
Known Issues
Common Wear Parts:
Manual will address wear characteristics and replacement procedures for common components like tires, hydraulic seals, and contactors.
Lubrication
Lubrication Points:
Detailed charts and instructions for all lubrication points and recommended lubricants.
📚 Vehicle History
Brand Heritage
Manufacturer Background:
STILL is a well-established German manufacturer of forklifts and warehouse equipment, known for quality and reliability. 'WAGNER' may refer to a specific product line or division.
Model Evolution
Efu Series Context:
The EFU series typically represents STILL's range of electric counterbalance forklifts.
Efu 3002 Era:
The '3002' designation likely refers to a specific generation or series within STILL's electric forklift lineup, potentially from the late 1990s to early 2000s, though specific model year range is not provided.
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