Subaru Forester 2005-2007 OEM Service Repair Manual download
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🏷️ Basic Information Identification Make: Subaru Model: Forester Generation: Second Generation (SG) Codes Model Years Covered: 2005, 2006, 2007 👋 Introduction Market Position Segment: Compact Crossover SUV Competitive Analysis Key Competitors: Honda CR-V, Toyota RAV4, Ford Escape, Nissan X-Trail Key Features All Wheel Drive: Standard Symmetrical All-Wheel Drive (SAWD) system across most trims, a significant differentiator. Visibility: Excellent visibility due to large greenhouse and raised seating position. Practicality: Spacious interior, flexible cargo area, and durable construction. 📋 Manual Details Coverage Areas Regions Covered: Global (with potential regional variations noted for specific components or emissions) Page Count Estimated Page Count: Likely over 2000 pages (typical for comprehensive OEM service manuals) Manual Type Type: OEM Service and Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, exhaust system, engine management, transmission (automatic and manual), drivetrain components (front and rear differentials, axles, driveshafts) Chassis: Suspension system (front and rear), steering system, brake system (ABS, parking brake), wheel and tire specifications Body And Interior: Body panels, doors, windows, locks, interior trim, seats, HVAC system, body electrical systems (lighting, wipers, power accessories) Electrical And Electronics: Starting and charging system, lighting systems, instrument cluster, audio system, climate control electronics, power windows and locks, safety systems electronics (airbags, ABS control modules) Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspections and replacement Troubleshooting: Diagnostic procedures, fault code interpretation, symptom-based troubleshooting guides for various systems Repair And Overhaul: Engine disassembly and reassembly, transmission removal and repair, brake component replacement, suspension component replacement, electrical component diagnosis and replacement, body panel repair Diagnostics: OBD-II diagnostic connector location, diagnostic trouble code (DTC) definitions and procedures, scan tool usage recommendations Technical Depth Depth: Comprehensive: Covers everything from basic fluid changes to complete engine and transmission overhauls, including detailed electrical schematics and diagnostic procedures. 📊 Manual Specifications File Format Compatibility: Windows (95-98-ME-XP-7), MAC, Linux Print Quality Searchability: Searchable PDF text Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code And Type: EJ253 (2.5L SOHC Naturally Aspirated Boxer-4) Displacement: 2457 cc (2.5 Liters) Bore X Stroke: 99.5 mm x 79.0 mm Compression Ratio: 9.7:1 Horsepower: 165 hp @ 5600 rpm Torque: 172 lb-ft @ 4000 rpm Performance Redline: 6500 rpm (approx.) Fuel System Fuel Delivery: Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded gasoline, 87 octane (91 octane recommended for optimal performance) Engine Management ECU Type: Subaru proprietary Engine Control Unit (ECU) 🔧 Transmission Standard Type: 5-speed Manual Transmission (TY754) on some trims Optional Type: 4-speed Automatic Transmission (4EAT) Features AWD System Integration: Integral part of the Symmetrical All-Wheel Drive system, with viscous coupling center differential in manuals and electronically controlled clutch in automatics. Fluid Specs Automatic Automatic Transmission Fluid: Subaru ATF-HP (or equivalent DEXRON III/MERCON) Fluid Specs Manual Manual Transmission Fluid: Subaru Gear Oil (75W-90 GL-5) 📐 Dimensions Exterior Length: 179.7 inches (4565 mm) Width: 70.1 inches (1780 mm) Height: 66.1 inches (1680 mm) Wheelbase: 103.1 inches (2619 mm) Ground Clearance: 8.1 inches (206 mm) Weights Curb Weight: 3300-3450 lbs (1497-1565 kg) approx., depending on transmission and trim Cargo Cargo Volume Behind Rear Seats: 31.4 cubic feet (889 L) Cargo Volume With Rear Seats Folded: 67.1 cubic feet (1900 L) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 5 Stars NHTSA Front Impact Passenger: 5 Stars NHTSA Side Impact Front Seat: 5 Stars NHTSA Side Impact Rear Seat: 5 Stars IIHS Front Offset Crash Rating: Good IIHS Side Impact Crash Rating: Good Active Features Traction Control: Standard on all models Electronic Stability Control: Standard on all models Antilock Braking System: Standard (4-wheel disc brakes) Passive Features Airbags: Front, side-curtain airbags (standard on most trims) 💡 Technology Features Infotainment Audio System: Standard AM/FM/CD player with up to 6 speakers. Optional premium audio and subwoofer available on higher trims. Navigation: Optional factory-installed GPS navigation system available on select trims. Driver Assistance Cruise Control: Standard on most models. Connectivity Auxiliary Input: Some models may feature an auxiliary input jack for external audio devices. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,750 miles or 3.75 months for severe driving, 7,500 miles or 7.5 months for normal driving (consult manual for specific details). Engine Air Filter: Inspect every 7,500 miles; replace as needed or at 15,000 miles for normal driving. Spark Plugs: Iridium type: 105,000 miles. Coolant Replacement: Subaru Super Coolant: Initial 105,000 miles or 105 months, then every 52,500 miles or 52.5 months. Fluid Specifications Engine Oil Type And Capacity: SAE 5W-30 API SG or higher; 4.8 US quarts (4.5 Liters) with filter. Brake Fluid Type: DOT 3 Power Steering Fluid Type: Subaru Genuine ATF or Dexron III/MERCON compatible. Known Issues Head Gaskets: While less common than in earlier generations, some models may experience head...
Suspension system (front and rear), steering system, brake system (ABS, parking brake), wheel and tire specifications
Body And Interior:
Body panels, doors, windows, locks, interior trim, seats, HVAC system, body electrical systems (lighting, wipers, power accessories)
Electrical And Electronics:
Starting and charging system, lighting systems, instrument cluster, audio system, climate control electronics, power windows and locks, safety systems electronics (airbags, ABS control modules)
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspections and replacement
Troubleshooting:
Diagnostic procedures, fault code interpretation, symptom-based troubleshooting guides for various systems
Repair And Overhaul:
Engine disassembly and reassembly, transmission removal and repair, brake component replacement, suspension component replacement, electrical component diagnosis and replacement, body panel repair
Comprehensive: Covers everything from basic fluid changes to complete engine and transmission overhauls, including detailed electrical schematics and diagnostic procedures.
📊 Manual Specifications
File Format
Compatibility:
Windows (95-98-ME-XP-7), MAC, Linux
Print Quality
Searchability:
Searchable PDF text
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code And Type:
EJ253 (2.5L SOHC Naturally Aspirated Boxer-4)
Displacement:
2457 cc (2.5 Liters)
Bore X Stroke:
99.5 mm x 79.0 mm
Compression Ratio:
9.7:1
Horsepower:
165 hp @ 5600 rpm
Torque:
172 lb-ft @ 4000 rpm
Performance
Redline:
6500 rpm (approx.)
Fuel System
Fuel Delivery:
Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline, 87 octane (91 octane recommended for optimal performance)
Engine Management
ECU Type:
Subaru proprietary Engine Control Unit (ECU)
🔧 Transmission
Standard
Type:
5-speed Manual Transmission (TY754) on some trims
Optional
Type:
4-speed Automatic Transmission (4EAT)
Features
AWD System Integration:
Integral part of the Symmetrical All-Wheel Drive system, with viscous coupling center differential in manuals and electronically controlled clutch in automatics.
Fluid Specs Automatic
Automatic Transmission Fluid:
Subaru ATF-HP (or equivalent DEXRON III/MERCON)
Fluid Specs Manual
Manual Transmission Fluid:
Subaru Gear Oil (75W-90 GL-5)
📐 Dimensions
Exterior
Length:
179.7 inches (4565 mm)
Width:
70.1 inches (1780 mm)
Height:
66.1 inches (1680 mm)
Wheelbase:
103.1 inches (2619 mm)
Ground Clearance:
8.1 inches (206 mm)
Weights
Curb Weight:
3300-3450 lbs (1497-1565 kg) approx., depending on transmission and trim
Cargo
Cargo Volume Behind Rear Seats:
31.4 cubic feet (889 L)
Cargo Volume With Rear Seats Folded:
67.1 cubic feet (1900 L)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
5 Stars
NHTSA Front Impact Passenger:
5 Stars
NHTSA Side Impact Front Seat:
5 Stars
NHTSA Side Impact Rear Seat:
5 Stars
IIHS Front Offset Crash Rating:
Good
IIHS Side Impact Crash Rating:
Good
Active Features
Traction Control:
Standard on all models
Electronic Stability Control:
Standard on all models
Antilock Braking System:
Standard (4-wheel disc brakes)
Passive Features
Airbags:
Front, side-curtain airbags (standard on most trims)
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD player with up to 6 speakers. Optional premium audio and subwoofer available on higher trims.
Navigation:
Optional factory-installed GPS navigation system available on select trims.
Driver Assistance
Cruise Control:
Standard on most models.
Connectivity
Auxiliary Input:
Some models may feature an auxiliary input jack for external audio devices.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 3.75 months for severe driving, 7,500 miles or 7.5 months for normal driving (consult manual for specific details).
Engine Air Filter:
Inspect every 7,500 miles; replace as needed or at 15,000 miles for normal driving.
Spark Plugs:
Iridium type: 105,000 miles.
Coolant Replacement:
Subaru Super Coolant: Initial 105,000 miles or 105 months, then every 52,500 miles or 52.5 months.
Fluid Specifications
Engine Oil Type And Capacity:
SAE 5W-30 API SG or higher; 4.8 US quarts (4.5 Liters) with filter.
Brake Fluid Type:
DOT 3
Power Steering Fluid Type:
Subaru Genuine ATF or Dexron III/MERCON compatible.
Known Issues
Head Gaskets:
While less common than in earlier generations, some models may experience head gasket leaks. The manual will cover diagnostic procedures.
Catalytic Converter:
Can become fouled over time, affecting performance. The manual details exhaust system diagnostics.
Wheel Bearings:
Can wear out prematurely, especially with off-road use. The manual covers inspection and replacement.
📚 Vehicle History
Brand Heritage
Subaru Legacy Offroad Capabilities:
Subaru's reputation for Symmetrical All-Wheel Drive and boxer engines originates from its rallying heritage and Subaru's focus on off-road capable vehicles.
Model Evolution
Second Generation Launch:
The SG generation Forester was introduced for the 2003 model year and received a significant facelift for 2005, which this manual primarily covers.
Production
Assembly Locations:
Japan
🏆 Awards & Recognition
Recognitions
IIHS Top Safety Pick:
The 2005-2007 Forester models consistently received high safety ratings from IIHS and NHTSA.
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