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Subaru Forester 1999 2000 2001 2002 Workshop Service Repair Manual Pdf

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🏷️ Basic Information Identification Make: Subaru Model: Forester Years Covered: 1999, 2000, 2001, 2002 Codes Chassis Code Sf: SF Series 👋 Introduction Market Position Segment: Compact Crossover SUV Usp: Symmetrical All-Wheel Drive, Boxer Engine, Practicality, Durability Competitive Analysis Competitors: Honda CR-V, Toyota RAV4, Nissan Xterra, Ford Escape Key Features AWD: Standard Symmetrical All-Wheel Drive on all models Ground Clearance: Generous for its class, aiding off-road capability Visibility: Excellent outward visibility due to large glass areas 📋 Manual Details Coverage Areas All Systems: Yes Page Count Estimated Pages: 1500+ Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Engine Mechanical: Yes (EJ25 SOHC, EJ25 DOHC) Engine Management: Yes (Fuel Injection, Ignition, Emissions) Transmission Manual: Yes (5-Speed) & Automatic (4-Speed) Drivetrain: Yes (All-Wheel Drive System, Differentials) Brakes: Yes (ABS, Disc/Drum configurations) Suspension: Yes (Front MacPherson Strut, Rear Multi-link) Steering: Yes (Power Steering System) Electrical System: Yes (Wiring Diagrams, Components, ECUs) HVAC: Yes (Heating, Ventilation, Air Conditioning) Body Exterior: Yes (Panels, Bumpers, Glass) Body Interior: Yes (Trim, Seats, Dashboard) Procedures Included Routine Maintenance: Yes (Oil changes, filter replacements, tune-ups) Troubleshooting: Yes (Diagnostic Flowcharts, Symptom Analysis) Component Replacement: Yes (Engine, Transmission, Brakes, etc.) Diagnostic Procedures: Yes (OBD-II Codes, Sensor Testing) Rebuilding Procedures: Yes (Engine, Transmission overhaul) Wiring Diagrams: Yes (Complete, detailed schematics) Specifications And Tolerances: Yes (Torques, Clearances, Measurements) Technical Depth Depth: Comprehensive (Dealer Level Technician) 📊 Manual Specifications File Format Searchable Text: Yes Print Quality Resolution: High (Suitable for printing) Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code Na: EJ251 (2.5L SOHC) Engine Code DOHc: EJ253 (2.5L DOHC - later models, less common in this generation base) Performance Horsepower Sohc: 165 hp @ 5600 rpm (approx.) Torque Sohc: 166 lb-ft @ 4000 rpm (approx.) Fuel System Injection Type: Multi-Point Fuel Injection (MPI) Engine Characteristics Configuration: Horizontally-Opposed (Boxer) 4-Cylinder Block Material: Aluminum Alloy Head Material: Aluminum Alloy Cooling System Coolant Type: Subaru Super Coolant (Blue) or equivalent silicate-free coolant 🔧 Transmission Standard Transmission Type: 5-Speed Manual Optional Transmission Type: 4-Speed Automatic (with lock-up torque converter) Features AWD System: Variable torque distribution (manual) / Viscous coupling center differential (automatic) Fluid Specs Manual Trans Fluid: SAE 75W-90 API GL-5 Gear Oil Automatic Trans Fluid: Subaru ATF HP or Dexron III/Mercon equivalent 📐 Dimensions Exterior Length: 176.0 inches (4470 mm) Width: 69.7 inches (1770 mm) Height: 63.5 inches (1613 mm) Wheelbase: 103.0 inches (2616 mm) Ground Clearance: 7.7 inches (196 mm) Weights Curb Weight Min: 3240 lbs (1470 kg) (Manual) Curb Weight Max: 3400 lbs (1542 kg) (Automatic) Cargo Cargo Volume Behind Rear Seats: 36.7 cu ft (1039 L) Cargo Volume With Rear Seats Folded: 67.8 cu ft (1919 L) 🛡️ Safety Features Ratings NHTSA Frontal Impact Driver: 4 Stars (1999-2002 models) NHTSA Frontal Impact Passenger: 4 Stars (1999-2002 models) NHTSA Side Impact Front Seat: 5 Stars (1999-2002 models) Active Features ABS: Standard on most trims Passive Features Airbags Front: Driver and Passenger Airbags Seatbelts: 3-point front and rear seatbelts 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD player, optional premium sound system. Navigation: Not available from factory. Driver Assistance Traction Control: Not typically available on early models of this generation. Connectivity Bluetooth: Not available from factory. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,750 miles or 3 months (severe service) / 7,500 miles or 6 months (normal service) - refer to manual for specifics Engine Air Filter: Inspect every 15,000 miles, replace as needed (recommended every 30,000 miles) Spark Plugs: Replace every 100,000 miles (Platinum or Iridium) Timing Belt: Replace every 105,000 miles or 7 years (critical component for EJ25 engines) Fluid Specifications Engine Oil Capacity: 4.5 US quarts (4.3 L) with filter (for 2.5L) Engine Oil Viscosity: 5W-30 Coolant Capacity: 7.4 US quarts (7.0 L) Known Issues Head Gaskets: Common failure point in EJ25 engines, often requiring replacement. Manual details diagnostic and repair procedures. Oil Leaks: Can occur from valve cover gaskets, oil pan gasket, and rear main seal. Manual provides inspection and replacement steps. Cvt Failures: N/A for this generation (CVT not offered). Suspension Wear: Control arm bushings, ball joints, and sway bar links can wear over time. Manual details inspection and replacement. 📚 Vehicle History Brand Heritage Subaru Philosophy: Emphasis on All-Wheel Drive, boxer engines, safety, and durability. Model Evolution First Generation: Launched in 1997 (Japan), 1998 (North America) as a compact SUV/wagon. Sf Generation Design: Cylindrical chassis design, high beltline, wagon-like proportions transitioning to SUV. Production Manufacturing Plant: Gunma Manufacturing Plant, Japan 🏆 Awards & Recognition Recognitions Car And Driver Alog: Named to Car and Driver's 10 Best list multiple times for its class. IIHS Ratings: Generally received good ratings from IIHS for its class in crashworthiness. Certifications Epa Fuel Economy City: Approx. 17-19 MPG (Manual), 18-20 MPG...
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Subaru Forester 1999 2000 2001 2002 Workshop Service Repair Manual Pdf
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Forester
Years Covered:
1999, 2000, 2001, 2002
Codes
Chassis Code Sf:
SF Series
👋 Introduction
Market Position
Segment:
Compact Crossover SUV
Usp:
Symmetrical All-Wheel Drive, Boxer Engine, Practicality, Durability
Competitive Analysis
Competitors:
Honda CR-V, Toyota RAV4, Nissan Xterra, Ford Escape
Key Features
AWD:
Standard Symmetrical All-Wheel Drive on all models
Ground Clearance:
Generous for its class, aiding off-road capability
Visibility:
Excellent outward visibility due to large glass areas
📋 Manual Details
Coverage Areas
All Systems:
Yes
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Yes (EJ25 SOHC, EJ25 DOHC)
Engine Management:
Yes (Fuel Injection, Ignition, Emissions)
Transmission Manual:
Yes (5-Speed) & Automatic (4-Speed)
Drivetrain:
Yes (All-Wheel Drive System, Differentials)
Brakes:
Yes (ABS, Disc/Drum configurations)
Suspension:
Yes (Front MacPherson Strut, Rear Multi-link)
Steering:
Yes (Power Steering System)
Electrical System:
Yes (Wiring Diagrams, Components, ECUs)
HVAC:
Yes (Heating, Ventilation, Air Conditioning)
Body Exterior:
Yes (Panels, Bumpers, Glass)
Body Interior:
Yes (Trim, Seats, Dashboard)
Procedures Included
Routine Maintenance:
Yes (Oil changes, filter replacements, tune-ups)
Troubleshooting:
Yes (Diagnostic Flowcharts, Symptom Analysis)
Component Replacement:
Yes (Engine, Transmission, Brakes, etc.)
Diagnostic Procedures:
Yes (OBD-II Codes, Sensor Testing)
Rebuilding Procedures:
Yes (Engine, Transmission overhaul)
Wiring Diagrams:
Yes (Complete, detailed schematics)
Specifications And Tolerances:
Yes (Torques, Clearances, Measurements)
Technical Depth
Depth:
Comprehensive (Dealer Level Technician)
📊 Manual Specifications
File Format
Searchable Text:
Yes
Print Quality
Resolution:
High (Suitable for printing)
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code Na:
EJ251 (2.5L SOHC)
Engine Code DOHc:
EJ253 (2.5L DOHC - later models, less common in this generation base)
Performance
Horsepower Sohc:
165 hp @ 5600 rpm (approx.)
Torque Sohc:
166 lb-ft @ 4000 rpm (approx.)
Fuel System
Injection Type:
Multi-Point Fuel Injection (MPI)
Engine Characteristics
Configuration:
Horizontally-Opposed (Boxer) 4-Cylinder
Block Material:
Aluminum Alloy
Head Material:
Aluminum Alloy
Cooling System
Coolant Type:
Subaru Super Coolant (Blue) or equivalent silicate-free coolant
🔧 Transmission
Standard
Transmission Type:
5-Speed Manual
Optional
Transmission Type:
4-Speed Automatic (with lock-up torque converter)
Features
AWD System:
Variable torque distribution (manual) / Viscous coupling center differential (automatic)
Fluid Specs
Manual Trans Fluid:
SAE 75W-90 API GL-5 Gear Oil
Automatic Trans Fluid:
Subaru ATF HP or Dexron III/Mercon equivalent
📐 Dimensions
Exterior
Length:
176.0 inches (4470 mm)
Width:
69.7 inches (1770 mm)
Height:
63.5 inches (1613 mm)
Wheelbase:
103.0 inches (2616 mm)
Ground Clearance:
7.7 inches (196 mm)
Weights
Curb Weight Min:
3240 lbs (1470 kg) (Manual)
Curb Weight Max:
3400 lbs (1542 kg) (Automatic)
Cargo
Cargo Volume Behind Rear Seats:
36.7 cu ft (1039 L)
Cargo Volume With Rear Seats Folded:
67.8 cu ft (1919 L)
🛡️ Safety Features
Ratings
NHTSA Frontal Impact Driver:
4 Stars (1999-2002 models)
NHTSA Frontal Impact Passenger:
4 Stars (1999-2002 models)
NHTSA Side Impact Front Seat:
5 Stars (1999-2002 models)
Active Features
ABS:
Standard on most trims
Passive Features
Airbags Front:
Driver and Passenger Airbags
Seatbelts:
3-point front and rear seatbelts
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player, optional premium sound system.
Navigation:
Not available from factory.
Driver Assistance
Traction Control:
Not typically available on early models of this generation.
Connectivity
Bluetooth:
Not available from factory.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 3 months (severe service) / 7,500 miles or 6 months (normal service) - refer to manual for specifics
Engine Air Filter:
Inspect every 15,000 miles, replace as needed (recommended every 30,000 miles)
Spark Plugs:
Replace every 100,000 miles (Platinum or Iridium)
Timing Belt:
Replace every 105,000 miles or 7 years (critical component for EJ25 engines)
Fluid Specifications
Engine Oil Capacity:
4.5 US quarts (4.3 L) with filter (for 2.5L)
Engine Oil Viscosity:
5W-30
Coolant Capacity:
7.4 US quarts (7.0 L)
Known Issues
Head Gaskets:
Common failure point in EJ25 engines, often requiring replacement. Manual details diagnostic and repair procedures.
Oil Leaks:
Can occur from valve cover gaskets, oil pan gasket, and rear main seal. Manual provides inspection and replacement steps.
Cvt Failures:
N/A for this generation (CVT not offered).
Suspension Wear:
Control arm bushings, ball joints, and sway bar links can wear over time. Manual details inspection and replacement.
📚 Vehicle History
Brand Heritage
Subaru Philosophy:
Emphasis on All-Wheel Drive, boxer engines, safety, and durability.
Model Evolution
First Generation:
Launched in 1997 (Japan), 1998 (North America) as a compact SUV/wagon.
Sf Generation Design:
Cylindrical chassis design, high beltline, wagon-like proportions transitioning to SUV.
Production
Manufacturing Plant:
Gunma Manufacturing Plant, Japan
🏆 Awards & Recognition
Recognitions
Car And Driver Alog:
Named to Car and Driver's 10 Best list multiple times for its class.
IIHS Ratings:
Generally received good ratings from IIHS for its class in crashworthiness.
Certifications
Epa Fuel Economy City:
Approx. 17-19 MPG (Manual), 18-20 MPG (Automatic)
Epa Fuel Economy Highway:
Approx. 21-23 MPG (Manual), 22-24 MPG (Automatic)
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