SUBARU IMPREZA STI Turbo NON Turbo Service Repair Workshop Manual 2006-2007
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🏷️ Basic Information Identification Make: Subaru Model: Impreza WRX STI Model Variant: STI (Turbo) & Impreza (Naturally Aspirated/Non-Turbo) Generation Generation Code: GDB/GGB (Third Generation Impreza Chassis) Codes Model Years: 2006, 2007 👋 Introduction Market Position Vehicle Segment: Compact sports sedan/hatchback (performance-oriented). Competitive Analysis Key Competitors: Mitsubishi Lancer Evolution, Subaru WRX (non-STI variants), Volkswagen Golf GTI, Honda Civic Si. Key Features Performance Focus: Renowned for its Symmetrical All-Wheel Drive system, turbocharged boxer engines, and rally-bred performance heritage. Manual Value Proposition: Provides dealership-level repair and maintenance expertise, enabling owners to perform complex tasks, saving on labor costs and ensuring proper vehicle care. 📋 Manual Details Coverage Areas Documentation Scope: Comprehensive A-Z repair and maintenance for all models and all repairs. Page Count Estimated Pages: 1500+ (typical for such comprehensive workshop manuals) Manual Type Type: Factory-Authorized Workshop Manual / Service and Repair Manual Language Language: English Format Format: Digital (PDF) or Printed (as per product offering, assumed high-quality reproduction if printed) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical (EJ255, EJ257), fuel system, ignition system, exhaust system, turbocharger system, intercooler system. Transmission: Manual transmission (TY856), clutch system, drivetrain (AWD system, differentials, driveshafts). Chassis: Suspension (front and rear), steering system, braking system (ABS, EBD), wheel alignment, body and frame. Electrical: Engine control module (ECM), body control module (BCM), lighting, instrumentation, audio system, power accessories, wiring diagrams, diagnostic trouble codes (DTCs). Procedures Included Maintenance: Routine maintenance, fluid changes, filter replacements, scheduled servicing. Diagnosis And Troubleshooting: System diagnostics, fault finding, symptom-based troubleshooting, DTC interpretation. Repair And Rebuild: Component disassembly, inspection, repair, and reassembly for all major systems. Includes engine rebuild procedures, transmission overhaul, brake caliper replacement, etc. Special Tools And Equipment: Identification and usage of specific Subaru-required tools for repairs and diagnostics. Technical Depth Depth: In-depth technical information, including specifications, tolerances, torque values, and diagnostic procedures, equivalent to dealership technician level. 📊 Manual Specifications File Format Digital Format: PDF (likely searchable and printable) Print Quality Print Quality: High-resolution scans ensuring clarity of diagrams, text, and images. Binding Type Binding: N/A (if digital) or Professional binding (if printed) Paper Type Paper Type: N/A (if digital) or Durable, high-quality paper suitable for workshop environments (if printed) ⚙️ Engine Specifications Primary Engine Sti Engine Code Sti: EJ257 Configuration Sti: 2.5L Flat-4 (Boxer), turbocharged, intercooled Horsepower Sti Approx: 300 hp @ 6000 rpm (SAE Net) Torque Sti Approx: 310 lb-ft @ 4000 rpm (SAE Net) Primary Engine Non Sti Engine Code Non Sti: EJ255 (common, may vary by specific non-STI model) Configuration Non Sti: 2.5L Flat-4 (Boxer), naturally aspirated or turbocharged (depending on specific Impreza model within 2006-2007 range, though manual specifies 'Turbo NON Turbo') Horsepower Non Sti Approx: 170-237 hp (depending on naturally aspirated or turbo WRX variants) Torque Non Sti Approx: 170-250 lb-ft (depending on naturally aspirated or turbo WRX variants) Performance Redline Sti: 7000 rpm Fuel System Injection Type: Multi-point fuel injection (MPI) or Sequential Electronic Fuel Injection (SEFI), including high-performance injectors for STI. Fuel Requirement: Premium Unleaded (91 octane or higher recommended for STI) Engine Management ECU Type: Subaru Engine Control Module (ECM) with advanced tuning capabilities for STI. 🔧 Transmission Standard Transmission Type Sti: 6-speed manual transmission (TY856) Transmission Type Non Sti: 5-speed manual transmission (likely for non-STI WRX) or 4/5-speed automatic (for base Impreza models, but manual focus is likely performance variants). Optional Optional Transmission: 5-speed automatic transmission (less common for performance models, but may be covered for standard Impreza variants) Features AWD System: Subaru Symmetrical All-Wheel Drive with Driver Controlled Center Differential (DCCD) for STI, viscous coupling center differential for WRX. Clutch Type: Hydraulically actuated, multi-plate (STI) or single-plate (WRX). 📐 Dimensions Exterior Sti Sedan Length: 4415 mm (173.8 in) Width: 1795 mm (70.7 in) Height: 1440 mm (56.7 in) Wheelbase: 2620 mm (103.2 in) Weights Sti Curb Weight Sti: approx. 1500 kg (3307 lbs) 🛡️ Safety Features Ratings NHTSA Rating 2006: Likely 5-star frontal driver/passenger, 4-star frontal offset, 5-star side impact (typical for the generation, consult specific model year reports). Active Features Traction Control: Subaru Vehicle Dynamics Control (VDC) system. ABS: Anti-lock Braking System (ABS) with Electronic Brakeforce Distribution (EBD). AWD: Symmetrical All-Wheel Drive (essential safety and performance feature). Passive Features Airbags: Frontal airbags, side curtain airbags, front side airbags. Seatbelts: Three-point height-adjustable seatbelts with pretensioners. Body Structure: Advanced crumple zones and energy-absorbing structure. 💡 Technology Features Infotainment Audio System: Factory premium audio system with CD player, AM/FM radio, and potentially auxiliary input. STI models may feature enhanced speaker systems. Driver Assistance Cruise Control: Standard electronic cruise control. Instrument Cluster: Performance-oriented instrument cluster with tachometer, speedometer, boost gauge (STI), and various warning lights. Manual details gauge cluster removal and diagnostics. Connectivity Wiring Diagrams: Comprehensive wiring diagrams for all electrical systems, essential for diagnosing and repairing electronic faults or adding aftermarket components. 🔧 Maintenance Service Intervals Oil Engine Oil Change Sti: Every 3,750...
Suspension (front and rear), steering system, braking system (ABS, EBD), wheel alignment, body and frame.
Electrical:
Engine control module (ECM), body control module (BCM), lighting, instrumentation, audio system, power accessories, wiring diagrams, diagnostic trouble codes (DTCs).
System diagnostics, fault finding, symptom-based troubleshooting, DTC interpretation.
Repair And Rebuild:
Component disassembly, inspection, repair, and reassembly for all major systems. Includes engine rebuild procedures, transmission overhaul, brake caliper replacement, etc.
Special Tools And Equipment:
Identification and usage of specific Subaru-required tools for repairs and diagnostics.
Technical Depth
Depth:
In-depth technical information, including specifications, tolerances, torque values, and diagnostic procedures, equivalent to dealership technician level.
📊 Manual Specifications
File Format
Digital Format:
PDF (likely searchable and printable)
Print Quality
Print Quality:
High-resolution scans ensuring clarity of diagrams, text, and images.
Binding Type
Binding:
N/A (if digital) or Professional binding (if printed)
Paper Type
Paper Type:
N/A (if digital) or Durable, high-quality paper suitable for workshop environments (if printed)
⚙️ Engine Specifications
Primary Engine Sti
Engine Code Sti:
EJ257
Configuration Sti:
2.5L Flat-4 (Boxer), turbocharged, intercooled
Horsepower Sti Approx:
300 hp @ 6000 rpm (SAE Net)
Torque Sti Approx:
310 lb-ft @ 4000 rpm (SAE Net)
Primary Engine Non Sti
Engine Code Non Sti:
EJ255 (common, may vary by specific non-STI model)
Configuration Non Sti:
2.5L Flat-4 (Boxer), naturally aspirated or turbocharged (depending on specific Impreza model within 2006-2007 range, though manual specifies 'Turbo NON Turbo')
Horsepower Non Sti Approx:
170-237 hp (depending on naturally aspirated or turbo WRX variants)
Torque Non Sti Approx:
170-250 lb-ft (depending on naturally aspirated or turbo WRX variants)
Performance
Redline Sti:
7000 rpm
Fuel System
Injection Type:
Multi-point fuel injection (MPI) or Sequential Electronic Fuel Injection (SEFI), including high-performance injectors for STI.
Fuel Requirement:
Premium Unleaded (91 octane or higher recommended for STI)
Engine Management
ECU Type:
Subaru Engine Control Module (ECM) with advanced tuning capabilities for STI.
🔧 Transmission
Standard
Transmission Type Sti:
6-speed manual transmission (TY856)
Transmission Type Non Sti:
5-speed manual transmission (likely for non-STI WRX) or 4/5-speed automatic (for base Impreza models, but manual focus is likely performance variants).
Optional
Optional Transmission:
5-speed automatic transmission (less common for performance models, but may be covered for standard Impreza variants)
Features
AWD System:
Subaru Symmetrical All-Wheel Drive with Driver Controlled Center Differential (DCCD) for STI, viscous coupling center differential for WRX.
Clutch Type:
Hydraulically actuated, multi-plate (STI) or single-plate (WRX).
📐 Dimensions
Exterior Sti Sedan
Length:
4415 mm (173.8 in)
Width:
1795 mm (70.7 in)
Height:
1440 mm (56.7 in)
Wheelbase:
2620 mm (103.2 in)
Weights Sti
Curb Weight Sti:
approx. 1500 kg (3307 lbs)
🛡️ Safety Features
Ratings
NHTSA Rating 2006:
Likely 5-star frontal driver/passenger, 4-star frontal offset, 5-star side impact (typical for the generation, consult specific model year reports).
Active Features
Traction Control:
Subaru Vehicle Dynamics Control (VDC) system.
ABS:
Anti-lock Braking System (ABS) with Electronic Brakeforce Distribution (EBD).
AWD:
Symmetrical All-Wheel Drive (essential safety and performance feature).
Passive Features
Airbags:
Frontal airbags, side curtain airbags, front side airbags.
Seatbelts:
Three-point height-adjustable seatbelts with pretensioners.
Body Structure:
Advanced crumple zones and energy-absorbing structure.
💡 Technology Features
Infotainment
Audio System:
Factory premium audio system with CD player, AM/FM radio, and potentially auxiliary input. STI models may feature enhanced speaker systems.
Driver Assistance
Cruise Control:
Standard electronic cruise control.
Instrument Cluster:
Performance-oriented instrument cluster with tachometer, speedometer, boost gauge (STI), and various warning lights. Manual details gauge cluster removal and diagnostics.
Connectivity
Wiring Diagrams:
Comprehensive wiring diagrams for all electrical systems, essential for diagnosing and repairing electronic faults or adding aftermarket components.
🔧 Maintenance
Service Intervals Oil
Engine Oil Change Sti:
Every 3,750 miles or 6 months for severe driving, 7,500 miles or 12 months for normal driving (consult manual for exact Subaru recommendation).
Engine Oil Change Non Sti:
Similar intervals to STI, potentially slightly longer for naturally aspirated variants.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (synthetic recommended for STI), API SG or higher.
Coolant Type:
Subaru Super Coolant (Blue) or equivalent ethylene glycol-based coolant.
Transmission Fluid Sti:
Subaru Extra-S (or equivalent GL-5 rated gear oil) for 6-speed manual. For AWD center differential, specific Subaru gear oil is often recommended.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Head Gasket Failure:
While less prevalent in EJ257 engines compared to earlier generations, it can still occur. Manual covers inspection and replacement procedures.
Piston Ringland Failure:
Can occur in high-performance driving or with inadequate tuning. Manual details piston inspection.
Turbocharger Issues:
Wear or failure of the turbocharger or wastegate actuator. Manual details turbocharger inspection and replacement.
Clutch Wear:
Normal wear and tear, or premature failure with aggressive driving. Manual covers clutch inspection and replacement.
📚 Vehicle History
Brand Heritage
Subaru Rally Roots:
Subaru's rich history in World Rally Championship (WRC) heavily influenced the development and tuning of the Impreza WRX STI.
Model Evolution
Third Generation Impreza:
The 2006-2007 models represent the latter part of the GDB/GGB chassis generation, with styling refinements and performance enhancements over earlier iterations.
Production
Manufacturing Location:
Ota City, Gunma Prefecture, Japan.
🏆 Awards & Recognition
Recognitions
Performance Accolades:
Consistently ranked among the best performance cars in its class by automotive publications like Car and Driver and MotorTrend for its handling, powertrain, and AWD capabilities.
Ratings
General Motors Rating:
N/A (Subaru is an independent manufacturer)
Certifications
Emissions Compliance:
Meets all relevant emissions standards for the model years covered. Manual details emissions control system components and testing procedures.
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