2001-2002 Subaru Impreza WRX STI Service Repair Manual
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🏷️ Basic Information Identification Make: Subaru Model: Impreza WRX STI Model Generation: Second Generation (GD/GG) Model Years Covered: 2001, 2002 Chassis Codes: GDB (Sedan), GGB (Wagon) 👋 Introduction Market Position Positioning: The 2001-2002 Subaru Impreza WRX STI (GD/GG chassis) represented a significant step in rally-bred performance for Subaru, building on the legacy of previous generations and introducing new technologies. This manual is essential for owners and enthusiasts seeking to maintain or restore these highly capable vehicles. Competitive Analysis Competitors: Competes with performance sedans and hatchbacks such as Mitsubishi Lancer Evolution, Ford Focus RS, Volkswagen Golf GTI/R32, and Audi S3 of the era. Key Features Features: Symmetrical All-Wheel Drive, turbocharged Boxer engine, performance-tuned suspension, aerodynamic enhancements, rally-inspired interior and exterior styling. Manual Value Proposition Value: Provides the same detailed technical information used by Subaru technicians, enabling accurate diagnosis, maintenance, and repair, thereby preventing costly mistakes and ensuring optimal performance and longevity of the vehicle. Instant download eliminates shipping delays. 📋 Manual Details Coverage Areas Primary Coverage: Service and Repair Secondary Coverage: Maintenance, Diagnostics, Troubleshooting Page Count Estimated Page Count: Approximately 2000+ pages (typical for comprehensive factory service manuals) Manual Type Type: Factory Service Manual (FSM) Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine disassembly, assembly, rebuilding, lubrication, cooling, timing belt/chain, pistons, rods, crankshaft, cylinder head, valves Engine Performance: Fuel injection, ignition system, emissions control, turbocharger system, intercooler system, engine diagnostics Transaxle Manual: Clutch, gearbox disassembly, assembly, shift mechanism, drive shafts, differential Transaxle Automatic: Not applicable for WRX STI models of this generation (typically manual transmission only) Steering: Power steering system, steering column, steering gear, tie rods, alignment specifications Suspension: Front and rear suspension components, shock absorbers, springs, control arms, bushings, wheel bearings, alignment procedures and specifications Brakes: Brake system diagnostics, master cylinder, brake lines, calipers, rotors, pads, parking brake, ABS system, brake fluid specifications Body Exterior: Body panel removal/installation, doors, hood, trunk, bumpers, glass, sunroof, exterior trim, corrosion protection Body Interior: Interior trim panels, seats, dashboard, headliner, carpeting, airbags, seat belts Heater And Air Conditioner: HVAC system components, climate control, refrigerant handling, diagnostics, repair Electrical System: Battery, charging system, starting system, lighting, wipers, horn, power windows, power locks, instrument cluster, ECU, sensors, actuators Wiring Diagrams: Comprehensive color-coded wiring diagrams for all electrical systems Procedures Included Routine Maintenance: Oil changes, fluid checks/changes, filter replacements, spark plug replacement, brake pad inspection/replacement Diagnostic Procedures: Troubleshooting flowcharts, diagnostic trouble codes (DTCs), symptom-based troubleshooting Repair Procedures: Step-by-step instructions for component removal, repair, and reinstallation Special Tool Procedures: Usage and identification of Subaru-specific tools for various repair tasks Engine Rebuild: Complete procedures for engine disassembly, inspection, machining, and reassembly Transmission Rebuild: Detailed steps for transmission overhaul, including gear replacement and seal fitting Timing Belt Replacement: Precise procedures for timing belt and tensioner replacement, critical for EJ20 engine longevity Turbocharger Service: Turbocharger inspection, repair, and replacement procedures Technical Depth Depth: Comprehensive: Covers everything from basic maintenance to full engine and transmission rebuilds, including detailed electrical diagnostics and body repair. 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) Print Quality Print Recommendation: High-resolution, printable quality for individual page printing as needed. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: EJ207 Engine Type: Horizontally-opposed (Boxer), 4-cylinder, turbocharged, intercooled Displacement: 1994 cc (2.0 Liters) Bore X Stroke: 92.0 mm x 75.0 mm Compression Ratio: 8.0:1 Power Output Ps: 280 PS (276 hp) @ 6000 rpm (JDM specification, actual output often higher) Torque Output Nm: 343 Nm (253 lb-ft) @ 4000 rpm (JDM specification) Performance Redline: 7500 rpm Fuel System Fuel Delivery: Multi-point fuel injection (MPI) with sequential ignition, Electronic Throttle Control (ETC) Fuel Type: Unleaded gasoline, premium octane (95-98 RON recommended) Turbocharger: IHI VF36 (Twin-Scroll Ball Bearing Turbocharger) Intercooler: Air-to-air top-mounted intercooler 🔧 Transmission Standard Type: 6-speed manual transmission Gear Ratios: Specific ratios available within the manual; typically close-ratio for performance driving. Clutch Type: Hydraulically operated, single dry plate Features Drivetrain: Symmetrical All-Wheel Drive (AWD) with Driver Controlled Center Differential (DCCD) on some models/markets. 📐 Dimensions Exterior Length: 4405 mm (Sedan), 4405 mm (Wagon) Width: 1770 mm Height: 1410 mm (Sedan), 1435 mm (Wagon) Wheelbase: 2535 mm Track Width Front: 1515 mm Track Width Rear: 1505 mm Weights Curb Weight: Approximately 1400-1450 kg (depending on sedan/wagon and options) Gross Vehicle Weight Rating: Varies by market specification, typically around 1900 kg 🛡️ Safety Features Ratings NHTSA Front Impact: 4-star (for driver and passenger in similar models of the era, specific ratings for 2001-2002 STI may vary by market) Active Features ABS: Standard Anti-lock Braking System (ABS) AWD: Standard Symmetrical All-Wheel Drive for enhanced traction and stability. Passive Features Airbags: Front driver and passenger airbags. Side airbags may be optional or market-dependent. Seatbelts: 3-point front and rear seatbelts with pre-tensioners....
The 2001-2002 Subaru Impreza WRX STI (GD/GG chassis) represented a significant step in rally-bred performance for Subaru, building on the legacy of previous generations and introducing new technologies. This manual is essential for owners and enthusiasts seeking to maintain or restore these highly capable vehicles.
Competitive Analysis
Competitors:
Competes with performance sedans and hatchbacks such as Mitsubishi Lancer Evolution, Ford Focus RS, Volkswagen Golf GTI/R32, and Audi S3 of the era.
Provides the same detailed technical information used by Subaru technicians, enabling accurate diagnosis, maintenance, and repair, thereby preventing costly mistakes and ensuring optimal performance and longevity of the vehicle. Instant download eliminates shipping delays.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service and Repair
Secondary Coverage:
Maintenance, Diagnostics, Troubleshooting
Page Count
Estimated Page Count:
Approximately 2000+ pages (typical for comprehensive factory service manuals)
Step-by-step instructions for component removal, repair, and reinstallation
Special Tool Procedures:
Usage and identification of Subaru-specific tools for various repair tasks
Engine Rebuild:
Complete procedures for engine disassembly, inspection, machining, and reassembly
Transmission Rebuild:
Detailed steps for transmission overhaul, including gear replacement and seal fitting
Timing Belt Replacement:
Precise procedures for timing belt and tensioner replacement, critical for EJ20 engine longevity
Turbocharger Service:
Turbocharger inspection, repair, and replacement procedures
Technical Depth
Depth:
Comprehensive: Covers everything from basic maintenance to full engine and transmission rebuilds, including detailed electrical diagnostics and body repair.
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format)
Print Quality
Print Recommendation:
High-resolution, printable quality for individual page printing as needed.
280 PS (276 hp) @ 6000 rpm (JDM specification, actual output often higher)
Torque Output Nm:
343 Nm (253 lb-ft) @ 4000 rpm (JDM specification)
Performance
Redline:
7500 rpm
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI) with sequential ignition, Electronic Throttle Control (ETC)
Fuel Type:
Unleaded gasoline, premium octane (95-98 RON recommended)
Turbocharger:
IHI VF36 (Twin-Scroll Ball Bearing Turbocharger)
Intercooler:
Air-to-air top-mounted intercooler
🔧 Transmission
Standard
Type:
6-speed manual transmission
Gear Ratios:
Specific ratios available within the manual; typically close-ratio for performance driving.
Clutch Type:
Hydraulically operated, single dry plate
Features
Drivetrain:
Symmetrical All-Wheel Drive (AWD) with Driver Controlled Center Differential (DCCD) on some models/markets.
📐 Dimensions
Exterior
Length:
4405 mm (Sedan), 4405 mm (Wagon)
Width:
1770 mm
Height:
1410 mm (Sedan), 1435 mm (Wagon)
Wheelbase:
2535 mm
Track Width Front:
1515 mm
Track Width Rear:
1505 mm
Weights
Curb Weight:
Approximately 1400-1450 kg (depending on sedan/wagon and options)
Gross Vehicle Weight Rating:
Varies by market specification, typically around 1900 kg
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4-star (for driver and passenger in similar models of the era, specific ratings for 2001-2002 STI may vary by market)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
AWD:
Standard Symmetrical All-Wheel Drive for enhanced traction and stability.
Passive Features
Airbags:
Front driver and passenger airbags. Side airbags may be optional or market-dependent.
Seatbelts:
3-point front and rear seatbelts with pre-tensioners.
Chassis Construction:
Reinforced safety cell construction.
💡 Technology Features
Infotainment
Audio System:
Factory radio with CD player, potentially with basic amplifier and speaker system. Aftermarket upgrades are very common.
Driver Assistance
AWD System:
Advanced Symmetrical AWD, with DCCD (Driver Controlled Center Differential) on many models allowing manual adjustment of the front/rear torque split for optimized traction and handling.
Engine Management:
ECU (Engine Control Unit) with sophisticated fuel and ignition mapping, including knock control for the turbocharged engine.
Connectivity
Vehicle Communication:
OBD-II (On-Board Diagnostics II) port for scanning fault codes and live data.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first. More frequent changes recommended for spirited driving or track use.
Engine Oil Filter Replacement:
With every oil change.
Timing Belt Replacement:
Every 60,000 miles (96,000 km) or 5 years, whichever comes first. Crucial interval for EJ207 engine reliability.
Spark Plug Replacement:
Typically every 30,000 miles (48,000 km) for iridium or platinum plugs.
Coolant Replacement:
Every 30,000 miles (48,000 km) or 2 years.
Brake Fluid Replacement:
Every 2 years, regardless of mileage.
Fluid Specifications
Engine Oil:
SAE 5W-30 or 10W-30, API SG or higher. Full synthetic recommended for performance.
Coolant:
Subaru Super Coolant (blue) or equivalent ethylene glycol-based coolant, mixed 50/50 with distilled water.
Transmission Fluid:
Subaru Extra-S Gear Oil (GL-5) or equivalent high-quality 75W-90 synthetic gear oil for manual transmission.
Differential Fluid:
Subaru Extra-S Gear Oil (GL-5) or equivalent high-quality 75W-90 synthetic gear oil for front and rear differentials.
Power Steering Fluid:
Subaru Genuine Power Steering Fluid or Dexron II/III ATF.
Known Issues
Engine Knock:
Potential for piston slap or rod knock if oil levels are low or oil quality is poor. EJ207 is sensitive to detonation.
Turbo Failure:
Improper oil changes or driving habits (e.g., immediately shutting off a hot turbo) can lead to premature turbo failure. The VF36 is robust but requires proper care.
Clutch Wear:
Can wear faster with aggressive driving or frequent launches.
Suspension Bushings:
Rubber suspension bushings can degrade over time, leading to clunks or imprecise handling. Performance upgrades are common.
Rear Differential Clunk:
Can sometimes develop a clunk due to wear in the differential mounts or gears. The DCCD system also requires specific attention.
📚 Vehicle History
Brand Heritage
Subaru Rally Heritage:
Subaru's extensive involvement and success in the World Rally Championship (WRC) heavily influenced the development and branding of the Impreza WRX STI.
Model Evolution
Gd Gg Generation:
This generation, introduced in 2000 globally, saw the STI become a distinct performance model with significant upgrades over the standard WRX. The 2001-2002 models are among the first of this highly acclaimed chassis.
Production
Production Location:
Japan (primarily Subaru's main manufacturing facilities).
Initial Release Year:
2000 (for the Impreza range), STI variants followed shortly after.
🏆 Awards & Recognition
Recognitions
Rally Success:
The Impreza platform, particularly the WRX STI variants, has a rich history of success in motorsport, including numerous WRC championships and stage wins, cementing its reputation as a performance icon.
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