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SUBARU IMPREZA WRX STI Workshop Repair Manual All 2001-2002 ModelS COVERED

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🏷️ Basic Information Identification Make: Subaru Model: Impreza WRX STI Model Generation: GD/GG (Second Generation) Covered Years: 2001, 2002 Codes Chassis Codes: GDB (Sedan), GGB (Wagon) 👋 Introduction Market Position Positioning: The Subaru Impreza WRX STI of this era was a dominant force in the performance compact car segment, known for its rally-bred heritage, all-wheel-drive system, and turbocharged power. It competed with vehicles like the Mitsubishi Lancer Evolution and Ford Focus RS. Competitive Analysis Rivals: Mitsubishi Lancer Evolution (VII), Ford Focus RS, Audi S3, Volkswagen Golf R32. Key Features Performance Highlights: Symmetrical All-Wheel Drive, DCCD, potent turbocharged boxer engine, close-ratio gearbox, advanced suspension. Manual Purpose Purpose: To provide Subaru technicians and dedicated enthusiasts with the authoritative information needed for accurate diagnosis, repair, and maintenance of the 2001-2002 Impreza WRX STI. 📋 Manual Details Coverage Areas Primary Markets: Global (though specific regional variations may exist, this manual covers core WRX STI specifications) Vehicle Variants: All WRX STI variants for 2001-2002, including sedan and wagon body styles. Page Count Estimated Page Count: Approximately 1500-2000 pages (typical for comprehensive workshop manuals of this era). Manual Type Type: Workshop Service Repair Manual (WSRM) Language Language: English Format Format: Digital (Instant Download - typically PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine (EJ207), turbocharged system, intercooler, exhaust, fuel system, engine control unit (ECU) diagnostics, cooling system, lubrication system. Drivetrain: Manual transmission (TY757 V-limited 6-speed), all-wheel drive system (DCCD - Driver's Control Center Differential), front and rear differentials, driveshafts, axles. Suspension And Steering: Front and rear suspension (MacPherson strut front, multi-link rear), springs, shock absorbers, control arms, anti-roll bars, power steering system, steering rack. Brakes: Front and rear disc brakes (performance-oriented Brembo calipers for STI), ABS system, brake lines, master cylinder, parking brake. Electrical System: Battery, alternator, starter motor, ignition system, lighting (headlights, taillights, interior), wiring diagrams for all circuits, fuses, relays, body control modules. Body And Chassis: Body panels, doors, windows, interior trim, seats, body structural integrity, frame repair, corrosion protection. HVAC: Heating, ventilation, and air conditioning system diagnosis and repair. Procedures Included Maintenance: Scheduled maintenance (oil changes, filter replacements, spark plugs), fluid checks and changes, belt inspections and replacements, general servicing. Repair: Engine rebuild procedures, transmission overhaul, suspension component replacement, brake caliper servicing, turbocharger repair, electrical component replacement. Troubleshooting: Diagnostic flowcharts for various symptoms, error code interpretations (OBD-II), common failure analysis. Diagnostics: Detailed diagnostic procedures for all major systems, including use of Subaru Select Monitor (SSM) or equivalent diagnostic tools. Specifications: Torque specifications for all fasteners, engine clearances, timing belt tensioning, wheel alignment parameters. Technical Depth Depth: Comprehensive: Covers everything from basic routine maintenance and fluid checks to complete engine and transmission rebuilds, detailed electrical troubleshooting, and body repair. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable PDF, allowing for quick location of specific topics. Print Quality Quality: High resolution, suitable for printing individual pages or the entire manual. Binding Type Binding: N/A (Digital download) Paper Type Paper: N/A (Digital download) ⚙️ Engine Specifications Primary Engine Engine Code: EJ207 Engine Type: 2.0L (1994cc) Boxer-4, DOHC, 16-valve, turbocharged Performance Horsepower: Typically rated around 265-280 PS (approx. 261-276 hp) depending on market and specific tune. Torque: Approximately 343-353 Nm (approx. 253-260 lb-ft) depending on market and specific tune. Fuel System Fuel Delivery: Electronic Multi-Point Fuel Injection (MPI) with Denso or Bosch injectors. Turbocharger: IHI VF30 or similar twin-scroll turbocharger. Cooling System Coolant Type: Subaru Super Coolant or equivalent P-OAT coolant (blue). Lubrication Oil Type: Synthetic SAE 10W-30 or 15W-50 recommended (check manual for exact specifications). Engine Management ECU: Engine Control Unit (ECU) with integrated diagnostics. 🔧 Transmission Standard Type: 6-speed Manual Transmission (TY757 V-limited). Optional Type: Not applicable for WRX STI models of this generation. Features Dccd: Driver's Control Center Differential (DCCD) with manual and automatic modes for torque distribution adjustment. Gear Ratios Gear Ratios: Specific ratios for each of the 6 gears and final drive are detailed in the manual. Fluid Specifications Transmission Fluid: Manual transmission fluid (MTF) API GL-4 or GL-5, specific viscosity usually 75W-90 (check manual for exact Subaru recommendation). Differential Fluid: API GL-5, 75W-90 for front and rear differentials (check manual). 📐 Dimensions Exterior Length: Approximately 4415 mm (Sedan) / 4410 mm (Wagon) Width: Approximately 1770 mm Height: Approximately 1440 mm (Sedan) / 1475 mm (Wagon) Wheelbase: Approximately 2525 mm Weights Curb Weight: Approximately 1430 kg (Sedan) / 1450 kg (Wagon) Gross Vehicle Weight: Refer to vehicle placard or manual for exact GVM. 🛡️ Safety Features Ratings NHTSA Ratings: While specific crash test data for 2001-2002 WRX STI may vary by region, Subaru generally prioritized safety. Refer to regional authorities for definitive ratings. Active Features ABS: Anti-lock Braking System (ABS) standard. AWD: Symmetrical All-Wheel Drive with DCCD provides enhanced traction and stability. Passive Features Airbags: Driver and front passenger airbags; side airbags may be optional or standard depending on...
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SUBARU IMPREZA WRX STI Workshop Repair Manual All 2001-2002 ModelS COVERED
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Impreza WRX STI
Model Generation:
GD/GG (Second Generation)
Covered Years:
2001, 2002
Codes
Chassis Codes:
GDB (Sedan), GGB (Wagon)
👋 Introduction
Market Position
Positioning:
The Subaru Impreza WRX STI of this era was a dominant force in the performance compact car segment, known for its rally-bred heritage, all-wheel-drive system, and turbocharged power. It competed with vehicles like the Mitsubishi Lancer Evolution and Ford Focus RS.
Competitive Analysis
Rivals:
Mitsubishi Lancer Evolution (VII), Ford Focus RS, Audi S3, Volkswagen Golf R32.
Key Features
Performance Highlights:
Symmetrical All-Wheel Drive, DCCD, potent turbocharged boxer engine, close-ratio gearbox, advanced suspension.
Manual Purpose
Purpose:
To provide Subaru technicians and dedicated enthusiasts with the authoritative information needed for accurate diagnosis, repair, and maintenance of the 2001-2002 Impreza WRX STI.
📋 Manual Details
Coverage Areas
Primary Markets:
Global (though specific regional variations may exist, this manual covers core WRX STI specifications)
Vehicle Variants:
All WRX STI variants for 2001-2002, including sedan and wagon body styles.
Page Count
Estimated Page Count:
Approximately 1500-2000 pages (typical for comprehensive workshop manuals of this era).
Manual Type
Type:
Workshop Service Repair Manual (WSRM)
Language
Language:
English
Format
Format:
Digital (Instant Download - typically PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (EJ207), turbocharged system, intercooler, exhaust, fuel system, engine control unit (ECU) diagnostics, cooling system, lubrication system.
Drivetrain:
Manual transmission (TY757 V-limited 6-speed), all-wheel drive system (DCCD - Driver's Control Center Differential), front and rear differentials, driveshafts, axles.
Suspension And Steering:
Front and rear suspension (MacPherson strut front, multi-link rear), springs, shock absorbers, control arms, anti-roll bars, power steering system, steering rack.
Brakes:
Front and rear disc brakes (performance-oriented Brembo calipers for STI), ABS system, brake lines, master cylinder, parking brake.
Electrical System:
Battery, alternator, starter motor, ignition system, lighting (headlights, taillights, interior), wiring diagrams for all circuits, fuses, relays, body control modules.
Body And Chassis:
Body panels, doors, windows, interior trim, seats, body structural integrity, frame repair, corrosion protection.
HVAC:
Heating, ventilation, and air conditioning system diagnosis and repair.
Procedures Included
Maintenance:
Scheduled maintenance (oil changes, filter replacements, spark plugs), fluid checks and changes, belt inspections and replacements, general servicing.
Repair:
Engine rebuild procedures, transmission overhaul, suspension component replacement, brake caliper servicing, turbocharger repair, electrical component replacement.
Troubleshooting:
Diagnostic flowcharts for various symptoms, error code interpretations (OBD-II), common failure analysis.
Diagnostics:
Detailed diagnostic procedures for all major systems, including use of Subaru Select Monitor (SSM) or equivalent diagnostic tools.
Specifications:
Torque specifications for all fasteners, engine clearances, timing belt tensioning, wheel alignment parameters.
Technical Depth
Depth:
Comprehensive: Covers everything from basic routine maintenance and fluid checks to complete engine and transmission rebuilds, detailed electrical troubleshooting, and body repair.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable PDF, allowing for quick location of specific topics.
Print Quality
Quality:
High resolution, suitable for printing individual pages or the entire manual.
Binding Type
Binding:
N/A (Digital download)
Paper Type
Paper:
N/A (Digital download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
EJ207
Engine Type:
2.0L (1994cc) Boxer-4, DOHC, 16-valve, turbocharged
Performance
Horsepower:
Typically rated around 265-280 PS (approx. 261-276 hp) depending on market and specific tune.
Torque:
Approximately 343-353 Nm (approx. 253-260 lb-ft) depending on market and specific tune.
Fuel System
Fuel Delivery:
Electronic Multi-Point Fuel Injection (MPI) with Denso or Bosch injectors.
Turbocharger:
IHI VF30 or similar twin-scroll turbocharger.
Cooling System
Coolant Type:
Subaru Super Coolant or equivalent P-OAT coolant (blue).
Lubrication
Oil Type:
Synthetic SAE 10W-30 or 15W-50 recommended (check manual for exact specifications).
Engine Management
ECU:
Engine Control Unit (ECU) with integrated diagnostics.
🔧 Transmission
Standard
Type:
6-speed Manual Transmission (TY757 V-limited).
Optional
Type:
Not applicable for WRX STI models of this generation.
Features
Dccd:
Driver's Control Center Differential (DCCD) with manual and automatic modes for torque distribution adjustment.
Gear Ratios
Gear Ratios:
Specific ratios for each of the 6 gears and final drive are detailed in the manual.
Fluid Specifications
Transmission Fluid:
Manual transmission fluid (MTF) API GL-4 or GL-5, specific viscosity usually 75W-90 (check manual for exact Subaru recommendation).
Differential Fluid:
API GL-5, 75W-90 for front and rear differentials (check manual).
📐 Dimensions
Exterior
Length:
Approximately 4415 mm (Sedan) / 4410 mm (Wagon)
Width:
Approximately 1770 mm
Height:
Approximately 1440 mm (Sedan) / 1475 mm (Wagon)
Wheelbase:
Approximately 2525 mm
Weights
Curb Weight:
Approximately 1430 kg (Sedan) / 1450 kg (Wagon)
Gross Vehicle Weight:
Refer to vehicle placard or manual for exact GVM.
🛡️ Safety Features
Ratings
NHTSA Ratings:
While specific crash test data for 2001-2002 WRX STI may vary by region, Subaru generally prioritized safety. Refer to regional authorities for definitive ratings.
Active Features
ABS:
Anti-lock Braking System (ABS) standard.
AWD:
Symmetrical All-Wheel Drive with DCCD provides enhanced traction and stability.
Passive Features
Airbags:
Driver and front passenger airbags; side airbags may be optional or standard depending on market.
Seatbelts:
3-point height-adjustable front seat belts with pre-tensioners and load limiters, rear 3-point seat belts.
Body Structure:
Reinforced safety cell construction.
💡 Technology Features
Infotainment
Head Unit:
Typically a factory or dealer-installed Clarion or Panasonic audio system, often with CD player. Aftermarket upgrades common.
Speakers:
Standard speaker configuration, often with tweeters. Audio quality varied by trim and market.
Driver Assistance
Cruise Control:
Standard electronic cruise control.
Instrument Cluster:
Performance-oriented instrument cluster with large tachometer, digital odometer, and ancillary gauges (boost gauge often integrated or available).
Connectivity
Phone Integration:
No integrated Bluetooth or smartphone connectivity from the factory. Requires aftermarket solutions.
Climate Control
System:
Manual or automatic climate control depending on trim level and market.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000-7,500 miles or 6 months (refer to manual for exact interval and severe duty conditions).
Air Filter Replacement:
Check every 15,000 miles, replace as needed; typically around 30,000 miles.
Spark Plug Replacement:
Approximately 60,000 miles (NGK Iridium recommended for WRX STI).
Timing Belt:
Crucial component. Check manual for replacement interval, typically around 60,000-90,000 miles or 5-7 years for EJ207 engine. Includes idler pulleys and tensioner.
Fluid Specifications
Engine Oil Capacity:
Approximately 4.5 Liters (4.8 US Quarts) with filter change for EJ207.
Coolant Capacity:
Approximately 7.0 Liters (7.4 US Quarts) for the cooling system.
Brake Fluid Type:
DOT 3 or DOT 4 (check manual for specification, high-performance driving may benefit from DOT 4).
Known Issues
Engine Common:
Ringland failure (especially in high-stress applications), turbocharger seal failure, oil consumption, head gasket leaks (though less common on EJ207 than some other EJ variants).
Drivetrain Common:
Clutch wear, DCCD system issues (sensors, actuators), differential wear under extreme use.
Suspension Common:
Wear in bushings and ball joints, potential for premature strut failure under hard driving.
📚 Vehicle History
Brand Heritage
Subaru Motorsport:
Subaru's deep roots in the World Rally Championship (WRC) are directly reflected in the Impreza WRX STI, inheriting technology and performance tuning from its rally counterparts.
Model Evolution
Generation Introduction:
The second generation (GD/GG) Impreza, including the WRX STI, launched in 2000 (Japan) and 2001 (global markets), representing a significant redesign with a distinct 'bug-eye' front fascia for early models.
Production
Manufacturing Location:
Ota, Gunma Prefecture, Japan.
Production Years For Gen:
2000-2007 (GD/GG generation).
🏆 Awards & Recognition
Recognitions
Performance Accolades:
Consistently recognized by automotive publications for its performance, handling, and rally-inspired capabilities. Praised for its AWD system and driver engagement.
Ratings
Handling Reviews:
Highly rated for sharp steering, balanced chassis, and grip, making it a favorite among enthusiasts and in motorsport.
Certifications
Emissions Standards:
Designed to meet emissions standards of its target markets for 2001-2002 (e.g., Euro 3, Tier 1).
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