Subaru Impreza WRX STI 2012 Workshop Service Manual Repair
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🏷️ Basic Information Identification Make: Subaru Model: Impreza WRX STI Year: 2012 Codes Chassis Code: GVB/GRB (Hatchback), GE/GH (Sedan - though 2012 is primarily hatch focus for WRX STI) Engine Code: EJ257 👋 Introduction Market Position Segment: Performance Compact Sedan/Hatchback (G-segment) Target Audience: Enthusiasts, motorsport participants, performance-oriented drivers, professional mechanics. Competitive Analysis Key Competitors: Mitsubishi Lancer Evolution, Volkswagen Golf GTI/R, Ford Focus RS, BMW M235i (depending on market segment and price point). Key Features Performance Focus: Iconic rally heritage, turbocharged Boxer engine, Symmetrical All-Wheel Drive, performance-tuned suspension. Dccd: Driver Controlled Center Differential for adjustable torque distribution. Chassis Rigidity: Enhanced chassis design for improved handling and responsiveness. 📋 Manual Details Coverage Areas Primary Coverage: All mechanical and electrical systems, bodywork, and diagnostics for the 2012 Subaru Impreza WRX STI. Page Count Estimated Pages: 1500-2000+ (typical for a comprehensive workshop manual of this era and complexity) Manual Type Type: Workshop Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine (EJ257), turbocharged system, intercooler, exhaust, fuel system, ignition system, cooling system, lubrication system. Drivetrain: Manual Transmission (TY757/TY856 variants), Center Differential (DCCD), Front Differential, Rear Differential, Axles, Driveshafts. Chassis: Suspension (Front MacPherson Strut, Rear Double Wishbone), Steering System (Hydraulic Power Steering), Brakes (ABS, EBD, High-Performance Calipers), Wheels and Tires. Electrical: Battery, charging system, starter, lighting, ignition, engine control (ECU/ECM), transmission control, Body Control Module (BCM), HVAC controls, audio system, power accessories, driver information system, diagnostic connectors (OBD-II). Body And Interior: Body panels, doors, windows, seats, trim, airbags, seatbelts, HVAC system, interior lighting. Procedures Included Maintenance: Routine maintenance, fluid changes (oil, coolant, brake fluid, transmission fluid, differential fluid), filter replacements, spark plug replacement, belt inspection/replacement. Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs), electrical testing, component testing, system diagnostics. Repair: Engine overhaul, transmission repair, suspension component replacement, brake system repair, electrical component repair/replacement, body panel repair. Special Procedures: Turbocharger diagnosis and repair, DCCD system calibration and troubleshooting, AWD system service, alignment procedures, specific torque specifications for critical components. Technical Depth Depth: Comprehensive. Covers basic maintenance, detailed component disassembly/reassembly, advanced diagnostics, wiring diagrams, component specifications, and troubleshooting procedures suitable for professional technicians and experienced DIYers. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Likely text-searchable for quick information retrieval, depending on the original scan quality. Print Quality Print Readability: Designed for clear printing with diagrams, schematics, and text. Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Horizontally-opposed (Boxer) 4-cylinder, turbocharged and intercooled. Engine Code: EJ257 Displacement: 2.5 Liters (2457 cc) Bore X Stroke: 99.5 mm x 79.0 mm Compression Ratio: 8.4:1 Valve Train: DOHC, 16 valves (4 per cylinder) Performance Horsepower: 305 hp @ 6000 rpm (SAE Net) Torque: 290 lb-ft @ 4000 rpm (SAE Net) Fuel System Fuel Delivery: Sequential multi-port fuel injection (MFI) Fuel Type: Premium Unleaded Gasoline (91 octane or higher recommended) Turbo System Turbocharger Type: Twin-scroll IHI VF52 (or similar based on market) Intercooler: Top-mounted air-to-air intercooler 🔧 Transmission Standard Transmission Type: 6-speed manual transmission Transmission Codes: TY757 (likely variant for GVB/GRB chassis) Features Dccd: Driver Controlled Center Differential with Auto mode. AWD System: Symmetrical All-Wheel Drive with front and rear limited-slip differentials (LSD). Fluid Specs Manual Transmission Fluid: Subaru Extra-S Gear Oil (or equivalent API GL-5 75W-90 synthetic) 📐 Dimensions Exterior Length: Approx. 4,415 mm (173.8 in) Width: Approx. 1,800 mm (70.9 in) Height: Approx. 1,475 mm (58.1 in) Wheelbase: Approx. 2,650 mm (104.3 in) Weights Curb Weight: Approx. 1,505 kg (3,318 lbs) for Hatchback Wheels Tires Wheel Size: 18 x 8.5 inch Tire Size: 245/40R18 Bolt Pattern: 5 x 114.3 mm 🛡️ Safety Features Ratings NHTSA Rating: Not specifically tested as a distinct WRX STI model by NHTSA for 2012, but the base Impreza received 5-star ratings in many categories. IIHS Rating: Similar to NHTSA, specific STI ratings are less common; base Impreza performed well. Active Features ABS: Standard Anti-lock Braking System with Electronic Brake-force Distribution (EBD). Traction Control: Standard Traction Control System (TCS) and Vehicle Dynamics Control (VDC). AWD: Symmetrical All-Wheel Drive provides enhanced traction and stability. Passive Features Airbags: Front airbags, front side-impact airbags, side curtain airbags. Seatbelts: Three-point height-adjustable front seatbelts with pretensioners and force limiters. Chassis Structure: Ring-shaped reinforcement frame. 💡 Technology Features Infotainment Head Unit: Typically a 6-speaker audio system with CD player, MP3 compatibility, SiriusXM Satellite Radio, Bluetooth connectivity, and auxiliary input. Display: Multi-function display in the center console or instrument cluster showing vehicle status and settings. Driver Assistance Cruise Control: Standard electronic cruise control. Keyless Entry: Standard keyless entry and push-button start (depending on trim). Connectivity Bluetooth: Bluetooth hands-free calling and audio streaming. Usb Aux Ports: Auxiliary audio input jack, potential USB port for device charging/audio (depending on market/trim). 🔧 Maintenance Service Intervals Oil Change: Every 3,000-5,000 miles...
Engine overhaul, transmission repair, suspension component replacement, brake system repair, electrical component repair/replacement, body panel repair.
Special Procedures:
Turbocharger diagnosis and repair, DCCD system calibration and troubleshooting, AWD system service, alignment procedures, specific torque specifications for critical components.
Technical Depth
Depth:
Comprehensive. Covers basic maintenance, detailed component disassembly/reassembly, advanced diagnostics, wiring diagrams, component specifications, and troubleshooting procedures suitable for professional technicians and experienced DIYers.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Likely text-searchable for quick information retrieval, depending on the original scan quality.
Print Quality
Print Readability:
Designed for clear printing with diagrams, schematics, and text.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Horizontally-opposed (Boxer) 4-cylinder, turbocharged and intercooled.
Engine Code:
EJ257
Displacement:
2.5 Liters (2457 cc)
Bore X Stroke:
99.5 mm x 79.0 mm
Compression Ratio:
8.4:1
Valve Train:
DOHC, 16 valves (4 per cylinder)
Performance
Horsepower:
305 hp @ 6000 rpm (SAE Net)
Torque:
290 lb-ft @ 4000 rpm (SAE Net)
Fuel System
Fuel Delivery:
Sequential multi-port fuel injection (MFI)
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended)
Turbo System
Turbocharger Type:
Twin-scroll IHI VF52 (or similar based on market)
Intercooler:
Top-mounted air-to-air intercooler
🔧 Transmission
Standard
Transmission Type:
6-speed manual transmission
Transmission Codes:
TY757 (likely variant for GVB/GRB chassis)
Features
Dccd:
Driver Controlled Center Differential with Auto mode.
AWD System:
Symmetrical All-Wheel Drive with front and rear limited-slip differentials (LSD).
Fluid Specs
Manual Transmission Fluid:
Subaru Extra-S Gear Oil (or equivalent API GL-5 75W-90 synthetic)
📐 Dimensions
Exterior
Length:
Approx. 4,415 mm (173.8 in)
Width:
Approx. 1,800 mm (70.9 in)
Height:
Approx. 1,475 mm (58.1 in)
Wheelbase:
Approx. 2,650 mm (104.3 in)
Weights
Curb Weight:
Approx. 1,505 kg (3,318 lbs) for Hatchback
Wheels Tires
Wheel Size:
18 x 8.5 inch
Tire Size:
245/40R18
Bolt Pattern:
5 x 114.3 mm
🛡️ Safety Features
Ratings
NHTSA Rating:
Not specifically tested as a distinct WRX STI model by NHTSA for 2012, but the base Impreza received 5-star ratings in many categories.
IIHS Rating:
Similar to NHTSA, specific STI ratings are less common; base Impreza performed well.
Active Features
ABS:
Standard Anti-lock Braking System with Electronic Brake-force Distribution (EBD).
Traction Control:
Standard Traction Control System (TCS) and Vehicle Dynamics Control (VDC).
AWD:
Symmetrical All-Wheel Drive provides enhanced traction and stability.
Passive Features
Airbags:
Front airbags, front side-impact airbags, side curtain airbags.
Seatbelts:
Three-point height-adjustable front seatbelts with pretensioners and force limiters.
Chassis Structure:
Ring-shaped reinforcement frame.
💡 Technology Features
Infotainment
Head Unit:
Typically a 6-speaker audio system with CD player, MP3 compatibility, SiriusXM Satellite Radio, Bluetooth connectivity, and auxiliary input.
Display:
Multi-function display in the center console or instrument cluster showing vehicle status and settings.
Driver Assistance
Cruise Control:
Standard electronic cruise control.
Keyless Entry:
Standard keyless entry and push-button start (depending on trim).
Connectivity
Bluetooth:
Bluetooth hands-free calling and audio streaming.
Usb Aux Ports:
Auxiliary audio input jack, potential USB port for device charging/audio (depending on market/trim).
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,000-5,000 miles or 3-6 months (severe driving conditions may require more frequent changes).
Air Filter Replacement:
Every 15,000-30,000 miles or as needed, check visually.
Cabin Air Filter Replacement:
Every 15,000-30,000 miles or annually.
Spark Plug Replacement:
Every 30,000-60,000 miles (depending on plug type, iridium recommended).
Coolant Flush:
Every 30,000-60,000 miles or 2-4 years.
Transmission Fluid Change:
Every 30,000-60,000 miles (especially under spirited driving).
Differential Fluid Change:
Every 30,000-60,000 miles.
Fluid Specifications
Engine Oil:
SAE 5W-30 Synthetic (API SN or higher, ILSAC GF-5 or higher recommended). Refer to manual for specific viscosity charts.
Engine Oil Capacity:
Approx. 4.8 US quarts (4.5 liters) with filter change.
Coolant:
Subaru Super Coolant (Blue) or equivalent P-HOAT type antifreeze/coolant.
Brake Fluid:
DOT 3 or DOT 4 compatible fluid.
Known Issues
Piston Ring Land Cracks:
A concern in EJ257 engines, especially if subjected to excessive abuse or improper tuning. Requires careful inspection and potential replacement of pistons.
Oil Consumption:
Some EJ series engines can consume oil. Regular checks are vital.
Clutch Wear:
Performance-oriented clutch can wear faster with aggressive driving or repeated launches.
Sus Component Wear:
As with any performance car, bushings and suspension components can wear faster under demanding use.
📚 Vehicle History
Brand Heritage
Motorsport Legacy:
Subaru's extensive WRC (World Rally Championship) heritage, where the Impreza WRX STI achieved numerous victories and championships.
Model Evolution
Previous Generations:
The 2012 model is part of the third generation (GR/GH) Impreza, with the WRX STI receiving specific performance upgrades. It followed the iconic GC8 and GD chassis generations.
Distinguishing Features Of This Generation:
Shift from sedan-only to a hatchback body style as the primary WRX STI offering in many markets, updated styling, and chassis refinements.
Production
Production Years For Gv/Gr:
2008-2014 (with variations of WRX and STI within this period).
Manufacturing Location:
Mainly Japan (Gunma Plant).
🏆 Awards & Recognition
Recognitions
Car And Driver:
Often featured on Car and Driver's 10Best lists for its class and performance value in previous years.
Motortrend:
Frequently reviewed and praised by MotorTrend for its handling and rally-bred capabilities.
Ratings
Enthusiast Following:
Strong enthusiast community and recognition for its performance tuning potential and rally heritage.
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