🏷️ Basic Information Identification Make: Subaru Model: Legacy Year: 2004 Codes Chassis Code: BP (Wagon), BL (Sedan) 👋 Introduction Market Position Segment: Mid-size sedan and wagon, known for its standard All-Wheel Drive (AWD) and practical nature. Competitive Analysis Competitors: Toyota Camry, Honda Accord, Mazda6, Nissan Altima. Key Features AWD Standard: Standard Symmetrical All-Wheel Drive system across all trims, a significant differentiator. Body Styles: Available as a four-door sedan and a five-door wagon. Manual Benefit Target Audience: DIY mechanics, independent repair shops, and Subaru owners looking to perform their own maintenance and repairs. 📋 Manual Details Coverage Areas General Coverage: Complete factory service and repair information for the 2004 Subaru Legacy. Specific Systems: Engine mechanical, engine performance, fuel system, emissions control, transmission, drivetrain, suspension, steering, brakes, body, chassis electrical, HVAC, and diagnostics. Page Count Estimated Pages: 1500+ Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: Digital (likely PDF) 📖 Manual Coverage Systems Covered Engine: 2.5L EJ25 SOHC and DOHC naturally aspirated and turbocharged variants, timing belt service, head gasket repair, cooling system, lubrication system. Transmission: 5-speed manual transmission (TY757 series), 4-speed automatic transmission (4EAT, TZ1A series), clutch replacement, transmission fluid service, differential service. Drivetrain: All-Wheel Drive (AWD) system operation, front and rear differentials, driveshafts, CV joints, wheel bearing replacement. Suspension: Front MacPherson strut, rear multi-link independent suspension, shock absorber replacement, spring replacement, control arm service, sway bar adjustment. Steering: Power steering system diagnosis and repair, steering rack replacement, tie rod end service, steering angle sensor calibration. Brakes: Front and rear disc brakes, ABS system diagnosis and repair, brake fluid flush, caliper and rotor replacement, parking brake adjustment. Electrical: ECU and sensor diagnostics, wiring diagrams, charging system (alternator, battery), starting system, lighting systems, power windows, central locking, airbag system. HVAC: Air conditioning system (refrigerant types, service procedures), heater core replacement, blower motor, climate control unit diagnostics. Procedures Included Maintenance: Oil and filter change, air filter replacement, cabin air filter replacement, spark plug replacement, fuel filter replacement, coolant flush, brake fluid change, transmission fluid change, differential fluid change. Diagnostics: OBD-II trouble codes (DTCs), sensor testing, actuator testing, wiring harness continuity checks, common fault diagnosis. Repair: Engine rebuild, head gasket replacement, timing belt replacement, turbocharger repair/replacement (turbo models), transmission overhaul, suspension component replacement, brake system overhaul, body panel repair. Troubleshooting: Step-by-step diagnostic flowcharts for common drivability issues, electrical problems, and mechanical failures. Specifications: Torque specifications for all critical fasteners, engine clearances, fluid capacities, electrical component resistance values. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds. Suitable for DIY enthusiasts and professional mechanics. 📊 Manual Specifications File Format Quality: High-resolution scans, searchable text for ease of navigation, clear and legible diagrams. Print Quality Diagrams: Top quality diagrams, illustrations, and schematics are a key feature. Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code 1: EJ253 Engine Type 1: 2.5L SOHC Naturally Aspirated Flat-4 Boxer Displacement 1: 2457 cc Horsepower 1: 165 hp @ 5600 rpm Torque 1: 166 lb-ft @ 3600 rpm Secondary Engine Engine Code 2: EJ255 (GT models) Engine Type 2: 2.5L DOHC Turbocharged Flat-4 Boxer Displacement 2: 2457 cc Horsepower 2: 210 hp @ 5600 rpm Torque 2: 236 lb-ft @ 3600 rpm Fuel System Injection: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline Engine Maintenance Timing Belt Replacement Interval: 105,000 miles or 105 months (whichever comes first) - Crucial for Boxer engines. Spark Plug Type: Iridium type, e.g., NGK IFR6A-11 or equivalent Oil Type Recommendation: SAE 5W-30 Synthetic or Synthetic Blend (API SN or higher) 🔧 Transmission Standard Transmission Type Standard: 5-speed manual transmission (TY757 series) Optional Transmission Type Optional: 4-speed automatic transmission (4EAT / TZ1A series) Features AWD Operation: Variable torque distribution, viscous coupling center differential (manual), planetary gear center differential with electronically controlled clutch pack (automatic). Maintenance Manual Transmission Fluid Spec: GL-5 75W-90 Gear Oil (refer to manual for exact fill level and quantity) Automatic Transmission Fluid Spec: Subaru ATF HP (or equivalent Dexron III/Mercon compatible fluid, verify in manual) 📐 Dimensions Exterior Sedan Length: Approx. 187.4 inches Wagon Length: Approx. 187.6 inches Width: Approx. 68.1 inches Height: Approx. 56.1 inches (Sedan), 57.7 inches (Wagon) Weights Curb Weight Start: Approx. 3200 lbs Curb Weight End: Approx. 3500 lbs (depending on trim and drivetrain) Cargo Sedan Trunk Volume: Approx. 14.7 cubic feet Wagon Cargo Volume Seats Up: Approx. 33.5 cubic feet Wagon Cargo Volume Seats Down: Approx. 65.4 cubic feet Wheels Tires Wheel Bolt Pattern: 5x100 Standard Tire Size: 205/50R17 or 215/45R17 (varies by trim) 🛡️ Safety Features Ratings NHTSA Front Impact: 5 Stars (Driver and Passenger) NHTSA Side Impact: 5 Stars (Front and Rear Passengers) IIHS Front Crash: Good IIHS Side Impact: Good Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Available Traction...
All-Wheel Drive (AWD) system operation, front and rear differentials, driveshafts, CV joints, wheel bearing replacement.
Suspension:
Front MacPherson strut, rear multi-link independent suspension, shock absorber replacement, spring replacement, control arm service, sway bar adjustment.
Steering:
Power steering system diagnosis and repair, steering rack replacement, tie rod end service, steering angle sensor calibration.
Brakes:
Front and rear disc brakes, ABS system diagnosis and repair, brake fluid flush, caliper and rotor replacement, parking brake adjustment.
Electrical:
ECU and sensor diagnostics, wiring diagrams, charging system (alternator, battery), starting system, lighting systems, power windows, central locking, airbag system.
HVAC:
Air conditioning system (refrigerant types, service procedures), heater core replacement, blower motor, climate control unit diagnostics.
Procedures Included
Maintenance:
Oil and filter change, air filter replacement, cabin air filter replacement, spark plug replacement, fuel filter replacement, coolant flush, brake fluid change, transmission fluid change, differential fluid change.
Engine rebuild, head gasket replacement, timing belt replacement, turbocharger repair/replacement (turbo models), transmission overhaul, suspension component replacement, brake system overhaul, body panel repair.
Troubleshooting:
Step-by-step diagnostic flowcharts for common drivability issues, electrical problems, and mechanical failures.
Specifications:
Torque specifications for all critical fasteners, engine clearances, fluid capacities, electrical component resistance values.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds. Suitable for DIY enthusiasts and professional mechanics.
📊 Manual Specifications
File Format
Quality:
High-resolution scans, searchable text for ease of navigation, clear and legible diagrams.
Print Quality
Diagrams:
Top quality diagrams, illustrations, and schematics are a key feature.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
EJ253
Engine Type 1:
2.5L SOHC Naturally Aspirated Flat-4 Boxer
Displacement 1:
2457 cc
Horsepower 1:
165 hp @ 5600 rpm
Torque 1:
166 lb-ft @ 3600 rpm
Secondary Engine
Engine Code 2:
EJ255 (GT models)
Engine Type 2:
2.5L DOHC Turbocharged Flat-4 Boxer
Displacement 2:
2457 cc
Horsepower 2:
210 hp @ 5600 rpm
Torque 2:
236 lb-ft @ 3600 rpm
Fuel System
Injection:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline
Engine Maintenance
Timing Belt Replacement Interval:
105,000 miles or 105 months (whichever comes first) - Crucial for Boxer engines.
Spark Plug Type:
Iridium type, e.g., NGK IFR6A-11 or equivalent
Oil Type Recommendation:
SAE 5W-30 Synthetic or Synthetic Blend (API SN or higher)
Variable torque distribution, viscous coupling center differential (manual), planetary gear center differential with electronically controlled clutch pack (automatic).
Maintenance
Manual Transmission Fluid Spec:
GL-5 75W-90 Gear Oil (refer to manual for exact fill level and quantity)
Automatic Transmission Fluid Spec:
Subaru ATF HP (or equivalent Dexron III/Mercon compatible fluid, verify in manual)
📐 Dimensions
Exterior
Sedan Length:
Approx. 187.4 inches
Wagon Length:
Approx. 187.6 inches
Width:
Approx. 68.1 inches
Height:
Approx. 56.1 inches (Sedan), 57.7 inches (Wagon)
Weights
Curb Weight Start:
Approx. 3200 lbs
Curb Weight End:
Approx. 3500 lbs (depending on trim and drivetrain)
Cargo
Sedan Trunk Volume:
Approx. 14.7 cubic feet
Wagon Cargo Volume Seats Up:
Approx. 33.5 cubic feet
Wagon Cargo Volume Seats Down:
Approx. 65.4 cubic feet
Wheels Tires
Wheel Bolt Pattern:
5x100
Standard Tire Size:
205/50R17 or 215/45R17 (varies by trim)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5 Stars (Driver and Passenger)
NHTSA Side Impact:
5 Stars (Front and Rear Passengers)
IIHS Front Crash:
Good
IIHS Side Impact:
Good
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Available Traction Control System (TCS)
Passive Features
Airbags:
Dual-stage front airbags, front side-impact airbags, front and rear side-curtain airbags (optional on some trims).
Seatbelts:
3-point seatbelts with pretensioners for all seating positions.
💡 Technology Features
Infotainment
Head Unit:
Factory single-CD player with optional AM/FM stereo, and optional premium audio system (e.g., Kenwood).
Connectivity:
Limited by modern standards. May include auxiliary input on some premium units. No Bluetooth or USB connectivity from the factory.
Driver Assistance
Cruise Control:
Standard electronic cruise control.
Climate Control
System Type:
Manual or optional automatic climate control.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 6 months (severe service), 7,500 miles or 12 months (normal service) - Check manual for exact recommendation.
Brake Fluid Change Interval:
Every 30,000 miles or 24 months.
Coolant Change Interval:
Initial change at 30,000 miles or 24 months, then every 30,000 miles or 24 months thereafter. Use Subaru Super Coolant.
Fluid Specifications
Engine Oil Capacity:
Approx. 4.8 quarts (4.5 liters) with filter for 2.5L SOHC, 5.1 quarts (4.8 liters) for 2.5L DOHC Turbo (verify in manual).
Coolant Type:
Subaru Super Coolant (Blue)
Known Issues
Head Gaskets:
While the EJ253 SOHC engine is generally less prone to head gasket failure than earlier DOHC versions, it's still a known area of concern for Subaru boxer engines of this era. Early detection and proper repair are vital.
Timing Belt Tensioner:
Failure of the timing belt tensioner can lead to belt slippage or breakage, causing significant engine damage. Regular inspection and replacement as per schedule is crucial.
Catalytic Converter:
Can become clogged over time, affecting performance and emissions. Diagnosis involves checking for codes and backpressure.
Wheel Bearings:
Can wear out prematurely, especially in areas with heavy use of road salt. Diagnosis involves listening for humming or grinding noises.
📚 Vehicle History
Brand Heritage
Subaru Core Values:
Focus on All-Wheel Drive technology, boxer engines, and reliability.
Model Evolution
Third Generation:
This 2004 model is part of the third generation (2004-2009) of the Subaru Legacy, which introduced a more modern design and improved chassis.
Production
Manufacturing Location:
Gunma Plant, Japan
🏆 Awards & Recognition
Recognitions
IIHS Top Safety Pick:
The 2004 Legacy often received good safety ratings, contributing to Subaru's reputation for safety.
Certifications
Emisiones Compliance:
Meets ULEV (Ultra Low Emission Vehicle) standards in California and other compliant states.
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