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2000 Subaru Legacy Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Subaru Model: Legacy Year: 2000 Codes Chassis Code: BD/BG/BK 👋 Introduction Market Position Segment: Mid-size sedan and wagon, known for All-Wheel Drive capability and practicality. Competitive Analysis Competitors: Toyota Camry, Honda Accord, Nissan Altima, Mazda 626. Key Features AWD Standard: Standard Symmetrical All-Wheel Drive across most trims, a key differentiator. Engine Options: Popular boxer engine configuration contributing to a lower center of gravity. 📋 Manual Details Coverage Areas All Systems: Complete coverage for all major vehicle systems. Page Count Estimated Pages: 1500+ Manual Type Type: Factory Service Repair Workshop Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed engine overhaul, internal components, timing belt replacement, cylinder head service. Engine Management: Fuel injection, ignition system, emissions control, ECU diagnosis, sensor testing. Transmission Manual: Manual transmission disassembly, assembly, gear ratios, clutch service, driveline components. Transmission Automatic: Automatic transmission overhaul, hydraulic control, torque converter, shift solenoids, fluid specifications. Suspension Steering: Front and rear suspension components, shock absorbers, struts, control arms, steering rack, power steering system. Brakes: Brake system diagnosis, front/rear disc brake service, ABS system, hydraulic lines, brake fluid specifications. Electrical System: Wiring diagrams, starter, alternator, battery service, lighting system, body control modules, fuses, relays. HVAC: Air conditioning system diagnosis, refrigerant handling, heater core, blower motor, climate control. Body Exterior: Body panel removal/installation, door mechanisms, glass, bumpers, trim components. Body Interior: Interior trim panel removal, seat mechanisms, dashboard components, airbag systems. Chassis Frame: Frame and chassis component inspection and repair. Safety Systems: Airbag system deployment and replacement, seatbelt mechanisms. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks, tire rotations, spark plug replacement. Diagnostics Troubleshooting: System-specific diagnostic flowcharts, DTC interpretation, common fault identification. Engine Repair: Engine removal/installation, head gasket replacement, piston ring installation, crankshaft/camshaft service. Transmission Repair: Clutch replacement, transmission fluid flush and fill, internal transmission component repair. Brake Repair: Brake pad/rotor replacement, caliper service, brake bleeding, ABS component replacement. Electrical Repair: Wiring harness repair, component testing (alternator, starter, sensors), fuse and relay troubleshooting. Suspension Steering Repair: Strut/shock replacement, ball joint replacement, tie rod end replacement, power steering pump service. Bodywork Repair: Door hinge adjustment, panel alignment, bumper replacement, glass installation. HVAC Repair: AC compressor replacement, evaporator service, heater core replacement, blend door actuator repair. Special Tools: Identification and usage of specialized Subaru tools required for specific repairs. Technical Depth Depth: Comprehensive from basic maintenance to complete engine and transmission rebuilds. Diagnostics: Detailed diagnostic procedures, including OBD-II code interpretation and component testing. Specifications: Extensive technical specifications for all components and systems. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text for quick information retrieval. Print Quality Image Quality: High-resolution diagrams and illustrations. Text Clarity: Clear, easy-to-read text formatting. Binding Type Binding: Not Applicable (Digital Download) Paper Type Paper: Not Applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code 1: EJ253 Engine Type 1: 2.5L Naturally Aspirated Boxer-4 Displacement 1: 2457 cc Bore X Stroke 1: 99.5 mm x 79.0 mm Compression Ratio 1: 9.7:1 Horsepower 1: 165 hp @ 5600 rpm Torque 1: 166 lb-ft @ 4000 rpm Secondary Engine Engine Code 2: EJ22E Engine Type 2: 2.2L Naturally Aspirated Boxer-4 Displacement 2: 2212 cc Horsepower 2: 137 hp @ 5600 rpm Torque 2: 145 lb-ft @ 4400 rpm Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (87 Octane Recommended) Engine Management ECU Type: Subaru Select Monitor (SSM) compatible Timing Timing Belt Replacement Interval: Every 60,000 to 100,000 miles (check manual for specific interval based on conditions) 🔧 Transmission Standard Type 1: 5-speed Manual Transmission Optional Type 2: 4-speed Automatic Transmission (with Electronically Controlled Active Transmission) Features AWD System: Symmetrical All-Wheel Drive system integrated with both transmission types. Fluid Specifications Automatic Fluid Type: Subaru ATF HP or equivalent Fluid Capacity Automatic Capacity: Approximately 6.8 US quarts (6.4 liters) Fluid Specifications Manual Fluid Type: Subaru Gear Oil API GL-5 75W-90 Fluid Capacity Manual Capacity: Approximately 2.1 US quarts (2.0 liters) 📐 Dimensions Exterior Sedan Length: 187.8 inches (4770 mm) Width: 68.7 inches (1745 mm) Height: 55.3 inches (1405 mm) Wheelbase: 104.3 inches (2650 mm) Exterior Wagon Length: 187.8 inches (4770 mm) Width: 68.7 inches (1745 mm) Height: 56.1 inches (1425 mm) Wheelbase: 104.3 inches (2650 mm) Weights Curb Weight Min: 3140 lbs (1424 kg) (2.2L Manual Sedan) Curb Weight Max: 3435 lbs (1558 kg) (2.5L Automatic GT Wagon) Tires Wheels Wheel Size Standard: 15-inch steel wheels Wheel Size Optional: 16-inch alloy wheels (GT trims) Bolt Pattern: 5x100 mm 🛡️ Safety Features Ratings NHTSA Driver Front Impact: Good (4-door sedan) NHTSA Passenger Front Impact: Good (4-door sedan) IIHS Front Offset Impact: Acceptable Active Features ABS: Standard Anti-lock Braking System (ABS) AWD: Symmetrical All-Wheel Drive for enhanced traction and stability. Passive Features Airbags Front: Driver and front passenger airbags Seatbelts: Three-point seatbelts with pretensioners and...
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2000 Subaru Legacy Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Legacy
Year:
2000
Codes
Chassis Code:
BD/BG/BK
👋 Introduction
Market Position
Segment:
Mid-size sedan and wagon, known for All-Wheel Drive capability and practicality.
Competitive Analysis
Competitors:
Toyota Camry, Honda Accord, Nissan Altima, Mazda 626.
Key Features
AWD Standard:
Standard Symmetrical All-Wheel Drive across most trims, a key differentiator.
Engine Options:
Popular boxer engine configuration contributing to a lower center of gravity.
📋 Manual Details
Coverage Areas
All Systems:
Complete coverage for all major vehicle systems.
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed engine overhaul, internal components, timing belt replacement, cylinder head service.
Engine Management:
Fuel injection, ignition system, emissions control, ECU diagnosis, sensor testing.
Transmission Manual:
Manual transmission disassembly, assembly, gear ratios, clutch service, driveline components.
Transmission Automatic:
Automatic transmission overhaul, hydraulic control, torque converter, shift solenoids, fluid specifications.
Suspension Steering:
Front and rear suspension components, shock absorbers, struts, control arms, steering rack, power steering system.
Brakes:
Brake system diagnosis, front/rear disc brake service, ABS system, hydraulic lines, brake fluid specifications.
Electrical System:
Wiring diagrams, starter, alternator, battery service, lighting system, body control modules, fuses, relays.
HVAC:
Air conditioning system diagnosis, refrigerant handling, heater core, blower motor, climate control.
Body Exterior:
Body panel removal/installation, door mechanisms, glass, bumpers, trim components.
Body Interior:
Interior trim panel removal, seat mechanisms, dashboard components, airbag systems.
Chassis Frame:
Frame and chassis component inspection and repair.
Safety Systems:
Airbag system deployment and replacement, seatbelt mechanisms.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks, tire rotations, spark plug replacement.
Diagnostics Troubleshooting:
System-specific diagnostic flowcharts, DTC interpretation, common fault identification.
Engine Repair:
Engine removal/installation, head gasket replacement, piston ring installation, crankshaft/camshaft service.
Transmission Repair:
Clutch replacement, transmission fluid flush and fill, internal transmission component repair.
Brake Repair:
Brake pad/rotor replacement, caliper service, brake bleeding, ABS component replacement.
Electrical Repair:
Wiring harness repair, component testing (alternator, starter, sensors), fuse and relay troubleshooting.
Suspension Steering Repair:
Strut/shock replacement, ball joint replacement, tie rod end replacement, power steering pump service.
Bodywork Repair:
Door hinge adjustment, panel alignment, bumper replacement, glass installation.
HVAC Repair:
AC compressor replacement, evaporator service, heater core replacement, blend door actuator repair.
Special Tools:
Identification and usage of specialized Subaru tools required for specific repairs.
Technical Depth
Depth:
Comprehensive from basic maintenance to complete engine and transmission rebuilds.
Diagnostics:
Detailed diagnostic procedures, including OBD-II code interpretation and component testing.
Specifications:
Extensive technical specifications for all components and systems.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text for quick information retrieval.
Print Quality
Image Quality:
High-resolution diagrams and illustrations.
Text Clarity:
Clear, easy-to-read text formatting.
Binding Type
Binding:
Not Applicable (Digital Download)
Paper Type
Paper:
Not Applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
EJ253
Engine Type 1:
2.5L Naturally Aspirated Boxer-4
Displacement 1:
2457 cc
Bore X Stroke 1:
99.5 mm x 79.0 mm
Compression Ratio 1:
9.7:1
Horsepower 1:
165 hp @ 5600 rpm
Torque 1:
166 lb-ft @ 4000 rpm
Secondary Engine
Engine Code 2:
EJ22E
Engine Type 2:
2.2L Naturally Aspirated Boxer-4
Displacement 2:
2212 cc
Horsepower 2:
137 hp @ 5600 rpm
Torque 2:
145 lb-ft @ 4400 rpm
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (87 Octane Recommended)
Engine Management
ECU Type:
Subaru Select Monitor (SSM) compatible
Timing
Timing Belt Replacement Interval:
Every 60,000 to 100,000 miles (check manual for specific interval based on conditions)
🔧 Transmission
Standard
Type 1:
5-speed Manual Transmission
Optional
Type 2:
4-speed Automatic Transmission (with Electronically Controlled Active Transmission)
Features
AWD System:
Symmetrical All-Wheel Drive system integrated with both transmission types.
Fluid Specifications Automatic
Fluid Type:
Subaru ATF HP or equivalent
Fluid Capacity Automatic
Capacity:
Approximately 6.8 US quarts (6.4 liters)
Fluid Specifications Manual
Fluid Type:
Subaru Gear Oil API GL-5 75W-90
Fluid Capacity Manual
Capacity:
Approximately 2.1 US quarts (2.0 liters)
📐 Dimensions
Exterior Sedan
Length:
187.8 inches (4770 mm)
Width:
68.7 inches (1745 mm)
Height:
55.3 inches (1405 mm)
Wheelbase:
104.3 inches (2650 mm)
Exterior Wagon
Length:
187.8 inches (4770 mm)
Width:
68.7 inches (1745 mm)
Height:
56.1 inches (1425 mm)
Wheelbase:
104.3 inches (2650 mm)
Weights
Curb Weight Min:
3140 lbs (1424 kg) (2.2L Manual Sedan)
Curb Weight Max:
3435 lbs (1558 kg) (2.5L Automatic GT Wagon)
Tires Wheels
Wheel Size Standard:
15-inch steel wheels
Wheel Size Optional:
16-inch alloy wheels (GT trims)
Bolt Pattern:
5x100 mm
🛡️ Safety Features
Ratings
NHTSA Driver Front Impact:
Good (4-door sedan)
NHTSA Passenger Front Impact:
Good (4-door sedan)
IIHS Front Offset Impact:
Acceptable
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
AWD:
Symmetrical All-Wheel Drive for enhanced traction and stability.
Passive Features
Airbags Front:
Driver and front passenger airbags
Seatbelts:
Three-point seatbelts with pretensioners and load limiters
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for Children) system
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player, optional cassette player. Speaker configurations vary by trim.
Climate Control:
Manual climate control or optional automatic climate control system.
Driver Assistance
Cruise Control:
Standard on most trims, electronically controlled.
Traction Control:
Available on some higher trims, often integrated with AWD system.
Connectivity
OBD Ii:
On-Board Diagnostics II (OBD-II) compliant for emissions and system monitoring.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 3 months (severe duty); 7,500 miles or 6 months (normal duty) - consult manual for specifics.
Tire Rotation Interval:
Every 7,500 miles or 6 months
Engine Air Filter Replacement:
Every 15,000 miles or 12 months
Cabin Air Filter Replacement:
Every 15,000 miles or 12 months (if equipped)
Fluid Specifications
Engine Oil Type:
SAE 5W-30 API SG, SH, SJ, or higher
Engine Oil Capacity:
4.7 US quarts (4.4 liters) with filter (2.5L); 4.0 US quarts (3.8 liters) with filter (2.2L)
Coolant Type:
Subaru Super Coolant (Blue) or equivalent (50/50 mix with distilled water)
Brake Fluid Type:
DOT 3
Power Steering Fluid Type:
Subaru PSF or Dexron II/III ATF
Known Issues
Head Gaskets:
Premature head gasket failure, especially on early EJ25 engines, is a known concern. The manual details procedures for inspection and replacement.
Automatic Transmission:
Some reports of transmission solenoid failures or torque converter issues. Manual covers diagnostic procedures.
Suspension Wear:
Wear on bushings and ball joints can occur over time, especially with higher mileage. Manual provides replacement guides.
Evaporative Emissions System:
Canister purge valve or hoses can fail, leading to EVAP codes. Manual details diagnostic steps.
📚 Vehicle History
Brand Heritage
Manufacturer:
Subaru Corporation (formerly Fuji Heavy Industries)
Founding Year:
1953
Model Evolution
Generation:
Second Generation (1994-1999 - BD/BG/BK chassis) was replaced by the third generation in 2000. This manual covers the transitional year into the third generation (BE/BH chassis).
Design Changes:
Introduction of a more aerodynamic and rounded design compared to the previous generation.
Production
Manufacturing Location:
Gunma Prefecture, Japan
Production Years:
1994-1999 (BD/BG/BK); 2000-2004 (BE/BH)
🏆 Awards & Recognition
Recognitions
AWD System Recognition:
Subaru's Symmetrical All-Wheel Drive system is consistently praised for its effectiveness in various weather conditions.
Safety Awards:
Models from this era often received good safety ratings from IIHS and NHTSA for their class.
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