🏷️ Basic Information
Identification
Make:
Suzuki
Model:
Alto
Generation:
First Generation (SS30/SS40)
Codes
Chassis Code:
SS30 / SS40
Engine Code Primary:
F5A (3-cylinder, 543cc)
👋 Introduction
Market Position
Segment:
Kei Car (Japanese market), City Car (Global)
Target Audience:
Economy-conscious urban drivers, enthusiasts of vintage Japanese vehicles.
Competitive Analysis
Competitors:
Daihatsu Cuore, Honda Life, Mitsubishi Minica, Subaru Rex.
Key Features
Design Philosophy:
Compact, fuel-efficient, and affordable personal transportation.
Appeal:
Simplicity, low running costs, maneuverability in urban environments.
📋 Manual Details
Coverage Areas
Years Covered:
1977, 1978, 1979, 1980, 1981, 1982, 1983, 1984
Regions Covered:
Global (primarily Japan, Europe, Australia)
Page Count
Estimated Page Count:
N/A (Digital format, content dependent on specific edition)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital Download (likely PDF)
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, disassembly, assembly, lubrication, cooling, fuel, ignition, emission control systems.
Transmission:
Manual transmission (3-speed and 4-speed) and automatic transmission (if applicable), clutch, drivetrain components.
Brakes:
Front disc and rear drum brake systems, hydraulic circuits, parking brake.
Suspension:
Front independent suspension (MacPherson strut), rear leaf spring suspension, steering system, wheel alignment.
Electrical:
Battery, charging system (alternator), starting system, ignition system, lighting, wipers, horn, instrument panel, wiring diagrams.
Bodywork And Chassis:
Body panel removal and installation, interior trim, glass, doors, body structure, anti-corrosion measures.
Procedures Included
Maintenance:
Routine maintenance checks, oil changes, filter replacements, tune-ups, fluid checks and top-offs.
Repair:
Detailed step-by-step repair procedures for all major mechanical and electrical components.
Troubleshooting:
Diagnostic procedures, common problems, symptom-based troubleshooting guides.
Assembly Disassembly:
Complete instructions for dismantling and reassembling all vehicle systems and components.
Technical Depth
Depth:
Comprehensive technical information suitable for both amateur mechanics and professional technicians.
Diagnostics:
Advanced diagnostic procedures, including use of basic test equipment and interpretation of readings.
Specifications:
Includes detailed torque specifications, clearances, tolerances, and component measurements.
📊 Manual Specifications
File Format
Format:
Digital (PDF likely)
Searchability:
Expected to be searchable text within PDF format.
Print Quality
Quality:
Printable in sections, quality dependent on original source scan/creation.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 3-cylinder, 4-stroke, OHC
Displacement:
543cc
Bore X Stroke:
68.0 mm x 60.4 mm
Compression Ratio:
8.4:1 (typical)
Performance
Horsepower:
Approx. 28-32 hp (at varying RPM, model dependent)
Torque:
Approx. 38-42 Nm (at varying RPM, model dependent)
Fuel System
Carburetor:
Single barrel downdraft carburetor (e.g., Mikuni or Keihin)
Fuel Type:
Unleaded gasoline
Lubrication
Oil Type:
API SF/CC or SG/CD recommended (check manual for exact spec)
Cooling
Cooling System:
Water-cooled
🔧 Transmission
Standard
Type:
4-speed Manual
Optional
Type:
3-speed Automatic (less common)
Features
Clutch:
Dry single plate
Transmission Fluid Type:
API GL-4 SAE 75W-90 or 80W-90 recommended (check manual for exact spec)
📐 Dimensions
Exterior
Length:
Approx. 3,195 mm
Width:
Approx. 1,395 mm
Height:
Approx. 1,380 - 1,400 mm
Weights
Curb Weight:
Approx. 550-650 kg (depending on equipment)
🛡️ Safety Features
Ratings
Crash Test Results:
N/A (era-appropriate safety standards, limited independent testing available)
Active Features
Brakes:
Front disc, rear drum
Passive Features
Seatbelts:
Standard 3-point front seatbelts, lap belts in rear.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio, often with a single speaker.
Driver Assistance
Features:
None (basic safety features only).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000 km or 6 months (check manual for specific recommendation).
Oil Filter Replacement:
Every engine oil change.
Air Filter Cleaning Replacement:
Check every 10,000 km, replace as needed or every 20,000 km.
Spark Plug Replacement:
Every 20,000 km (check for correct gap).
Fluid Specifications
Engine Coolant:
Ethylene glycol based antifreeze coolant, 50/50 mix with distilled water.
Brake Fluid:
DOT 3 or DOT 4 recommended (check manual).
Known Issues
Engine:
Potential for carburetor issues (gumming, adjustment), timing belt wear (if applicable to specific variant, though often chain-driven), oil leaks from gaskets.
Suspension:
Wear in bushings and ball joints due to age, potential for early strut failure.
Electrical:
Corrosion on connectors, aging wiring harnesses, alternator or voltage regulator failure.
Bodywork:
Rust, particularly around wheel arches, sills, and floor pans, is a common issue in older vehicles.
📚 Vehicle History
Brand Heritage
Founding:
Suzuki Motor Corporation founded in 1909.
Model Evolution
Introduction Year:
1977
Design Basis:
Developed to meet Japanese Kei car regulations, later adapted for export markets.
Production
Manufacturing Locations:
Japan (primarily Kosai Plant), potentially licensed assembly elsewhere.
🏆 Awards & Recognition
Recognitions
Awards:
Generally recognized as a reliable and economical small car, particularly in its native Japan.
Standard 3-point front seatbelts, lap belts in rear.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio, often with a single speaker.
Driver Assistance
Features:
None (basic safety features only).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000 km or 6 months (check manual for specific recommendation).
Oil Filter Replacement:
Every engine oil change.
Air Filter Cleaning Replacement:
Check every 10,000 km, replace as needed or every 20,000 km.
Spark Plug Replacement:
Every 20,000 km (check for correct gap).
Fluid Specifications
Engine Coolant:
Ethylene glycol based antifreeze coolant, 50/50 mix with distilled water.
Brake Fluid:
DOT 3 or DOT 4 recommended (check manual).
Known Issues
Engine:
Potential for carburetor issues (gumming, adjustment), timing belt wear (if applicable to specific variant, though often chain-driven), oil leaks from gaskets.
Suspension:
Wear in bushings and ball joints due to age, potential for early strut failure.
Electrical:
Corrosion on connectors, aging wiring harnesses, alternator or voltage regulator failure.
Bodywork:
Rust, particularly around wheel arches, sills, and floor pans, is a common issue in older vehicles.
📚 Vehicle History
Brand Heritage
Founding:
Suzuki Motor Corporation founded in 1909.
Model Evolution
Introduction Year:
1977
Design Basis:
Developed to meet Japanese Kei car regulations, later adapted for export markets.
Production
Manufacturing Locations:
Japan (primarily Kosai Plant), potentially licensed assembly elsewhere.
🏆 Awards & Recognition
Recognitions
Awards:
Generally recognized as a reliable and economical small car, particularly in its native Japan.
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