Suzuki ALTO HATCH 800 Service Repair Workshop Manual 1987-1988
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🏷️ Basic Information Identification Make: Suzuki Model: Alto Hatch 800 Generation: First Generation (CA/CB) Production Years Covered: 1987-1988 Codes Chassis Codes: CA71V, CA72V (variant dependent) Engine Codes Indicated: F5A, F5B (800cc variants) 👋 Introduction Market Position Vehicle Segment: Kei car / City Car segment, known for fuel efficiency and compact size. Target Audience: Budget-conscious urban commuters and first-time car buyers. Competitive Analysis Key Competitors: Daihatsu Mira, Honda Today, Mitsubishi Minica. Key Features Vehicle Selling Points: Exceptional fuel economy, maneuverability in tight city streets, low running costs, compact exterior dimensions, surprisingly practical interior for its size. Manual Value Proposition Buyer Benefit: Empowers owners to perform maintenance and repairs themselves, saving significant dealership costs and ensuring proper vehicle upkeep. Authenticity: Utilizes the same technical information as used by dealership technicians, ensuring accuracy and completeness. 📋 Manual Details Coverage Areas All Models Covered: Yes Repair Scope: A-Z (Comprehensive) Page Count Estimated Page Count: Varies by specific Suzuki factory release, but described as 'complete' and 'factory highly detailed' implying a substantial page count. Manual Type Type: Service Repair Workshop Manual Language Language: English Format File Format: PDF Delivery Method: Instant Download 📖 Manual Coverage Systems Covered Engine: Full diagnosis, repair, and overhaul of all engine variants including cooling, lubrication, fuel, ignition, and emissions systems. Transmission: Manual and Automatic transmission systems, including clutch, gearbox, differential, and driveshaft service. Drivetrain: Front-wheel drive system, including axle shafts, bearings, and seals. Suspension: Front and rear suspension components, shock absorbers, springs, control arms, and alignment specifications. Brakes: Front disc and rear drum brake systems, including hydraulic components, calipers, wheel cylinders, and parking brake. Steering: Steering gearbox, column, tie rods, and power steering system (if equipped). Electrical: Complete wiring schematics, fuse/relay locations, starting system, charging system, lighting, instrumentation, and accessory circuits. Body And Chassis: Body panel removal/installation, door mechanisms, glass, seals, chassis components, and underbody protection. HVAC: Heating and ventilation system diagnosis and repair. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, tune-ups. Diagnostics: Systematic troubleshooting guides, diagnostic trouble codes (if applicable to era), symptom-based troubleshooting. Repair: Step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation. Rebuilds: Detailed procedures for engine and transmission overhauls. Specifications: Torque specifications, clearances, fluid capacities, and critical measurements for all major components. Technical Depth Depth: Factory Level - intended for dealership technicians, covering basic to advanced repairs and diagnostics. Detail Level: High. Includes diagrams, illustrations, and wiring schematics. 📊 Manual Specifications File Format Digital Format: PDF Accessibility: Printable pages, zoomable images. Software Requirement: Adobe PDF Reader Compatibility: Windows (XP, Vista, 7, 8, 10, 11), Mac OS, Tablets Print Quality Quality Description: High-resolution digital reproduction of original factory documentation, enabling clear viewing and printing of diagrams and text. Binding Type Binding: Digital Download (N/A for physical binding) Paper Type Paper Type: Digital Download (N/A for physical paper type) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 3-cylinder, 4-stroke, naturally aspirated (typically) Displacement: Approximately 797cc (0.8 Liters) Bore X Stroke: Specifications found within the manual, typically around 68.0mm x 72.0mm (example). Compression Ratio: Typical range 9.0:1 to 10.0:1 (details in manual). Horsepower: Around 35-45 PS (26-33 kW) at specific RPMs (exact figures in manual). Torque: Around 55-65 Nm at specific RPMs (exact figures in manual). Fuel System Fuel Delivery: Carburetor (common for this era, specific model varies e.g., Hitachi, Mikuni). Fuel Type: Unleaded Gasoline (RON 91 or higher, as per manufacturer recommendation). Ignition System Ignition Type: Electronic Ignition (Distributor-based, with specific coil and module details in manual). Cooling System Cooling Method: Water-cooled Lubrication System Oil Capacity: Approx. 2.5 - 3.0 Liters (including filter, specific value in manual). Recommended Oil Viscosity: SAE 10W-30 or 10W-40 API SF or SG grade (check manual for specific climate recommendations). 🔧 Transmission Standard Type: 4-speed Manual Transmission Optional Type: 3-speed Automatic Transmission (less common, specific availability confirmed by chassis code). Features Drivetrain Layout: Front-wheel drive (FWD) Fluid Type Manual Transmission Fluid: API GL-4, SAE 75W-90 or 80W-90 gear oil (check manual for specific capacity and type). Automatic Transmission Fluid: Dexron II or equivalent (check manual for specific capacity and type). 📐 Dimensions Exterior Length: Approx. 3,195 mm (Japanese Kei car regulations). Width: Approx. 1,395 mm (Japanese Kei car regulations). Height: Approx. 1,380 - 1,440 mm (depending on roof type). Weights Curb Weight: Approx. 600 - 700 kg (varies by trim and transmission). 🛡️ Safety Features Ratings Crash Safety Standards: Designed to meet Japanese domestic market safety standards of the late 1980s. Specific ratings not commonly publicized internationally. Active Features Braking System: Front ventilated discs, rear drums. Basic ABS was not standard or widely available. Passive Features Seatbelts: Standard front seatbelts, rear lap belts (if fitted). Body Structure: Reinforced chassis and body construction for its class. Crumple zones may be basic. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with cassette player was standard. Aftermarket...
Kei car / City Car segment, known for fuel efficiency and compact size.
Target Audience:
Budget-conscious urban commuters and first-time car buyers.
Competitive Analysis
Key Competitors:
Daihatsu Mira, Honda Today, Mitsubishi Minica.
Key Features
Vehicle Selling Points:
Exceptional fuel economy, maneuverability in tight city streets, low running costs, compact exterior dimensions, surprisingly practical interior for its size.
Manual Value Proposition
Buyer Benefit:
Empowers owners to perform maintenance and repairs themselves, saving significant dealership costs and ensuring proper vehicle upkeep.
Authenticity:
Utilizes the same technical information as used by dealership technicians, ensuring accuracy and completeness.
📋 Manual Details
Coverage Areas
All Models Covered:
Yes
Repair Scope:
A-Z (Comprehensive)
Page Count
Estimated Page Count:
Varies by specific Suzuki factory release, but described as 'complete' and 'factory highly detailed' implying a substantial page count.
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant Download
📖 Manual Coverage
Systems Covered
Engine:
Full diagnosis, repair, and overhaul of all engine variants including cooling, lubrication, fuel, ignition, and emissions systems.
Transmission:
Manual and Automatic transmission systems, including clutch, gearbox, differential, and driveshaft service.
Drivetrain:
Front-wheel drive system, including axle shafts, bearings, and seals.
Suspension:
Front and rear suspension components, shock absorbers, springs, control arms, and alignment specifications.
Brakes:
Front disc and rear drum brake systems, including hydraulic components, calipers, wheel cylinders, and parking brake.
Steering:
Steering gearbox, column, tie rods, and power steering system (if equipped).
Wheel arches, sills, floor pans, and door bottoms are susceptible to rust, especially in humid or salted environments.
Engine Performance Decline:
Can be due to carburetor wear, vacuum leaks, or ignition timing drift.
📚 Vehicle History
Brand Heritage
Suzuki Legacy:
Suzuki has a long history in producing small, economical vehicles, particularly for Japanese domestic market (Kei car) segment, establishing a reputation for reliability and value.
Model Evolution
Alto Lineage:
The Alto nameplate has been a cornerstone of Suzuki's passenger car lineup since its introduction in 1979. This 1987-1988 model represents the first generation's update (CA/CB series).
Production
Manufacturing Location:
Japan
Market Focus:
Primarily for the Japanese domestic market, with some export to specific regions.
🏆 Awards & Recognition
Recognitions
Segment Performance:
Consistently ranked highly for fuel economy and affordability within the Kei car segment in Japan.
Ratings
Fuel Economy Ratings:
Excellent for its time, often exceeding 20 km/L (50 mpg) in ideal conditions (specific figures vary by test cycle and model variant).
Certifications
Emissions Compliance:
Meets Japanese emissions standards of the era. Manual will contain specific emission control system details.
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