Suzuki Carry & Every F6A DE51V DF51V DC51T DD51T DC51B DA52T DB52T DA52V Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Suzuki Model: Carry & Every Codes Chassis Codes Covered: DE51V, DF51V, DC51T, DD51T, DC51B, DA52T, DB52T, DA52V Engine Code: F6A 👋 Introduction Market Position Vehicle Segment: Kei truck/van (light commercial vehicle) Target Audience: Owners, mechanics, technicians for Suzuki Carry and Every vehicles Competitive Analysis Competitors: Daihatsu Hijet, Honda Acty, Mitsubishi Minicab (in Kei market) Key Features Manual Benefit: Enables DIY repairs, reduces labor costs, ensures proper maintenance Manual Value: Professional-grade information for all repair and maintenance needs 📋 Manual Details Coverage Areas Regions Covered: Global (based on F6A engine and chassis codes common across many markets) Page Count Estimated Page Count: Hundreds of pages (specific count not provided, but described as very detailed) Manual Type Type: Service Repair Workshop Manual Language Language: English (implied by product description, typical for this type of manual) Format Digital Format: PDF Download 📖 Manual Coverage Systems Covered Engine: F6A engine comprehensive overhaul, diagnostics, maintenance, tuning Transmission: Manual and Automatic transmission repair, service, and diagnostics Drivetrain: 4WD system, differentials, driveshafts, CV joints Suspension: Front and rear suspension components, alignment, troubleshooting Brakes: Front and rear brake systems, hydraulic components, parking brake Steering: Steering gear, power steering system (if equipped), tie rods, steering column Electrical: Wiring diagrams, starter, alternator, battery, lighting, ignition system, fuses, relays Fuel System: Fuel injection system (EFI), fuel pump, injectors, fuel lines, fuel tank Cooling System: Radiator, water pump, thermostat, coolant hoses, cooling fan Exhaust System: Exhaust manifold, catalytic converter, muffler, pipes Body And Frame: Body panel removal/installation, door mechanisms, interior trim, frame components HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system service and repair Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks Troubleshooting: Diagnostic procedures for all major systems, common fault identification Repair: Step-by-step repair instructions for all vehicle components Disassembly And Assembly: Detailed exploded diagrams and instructions for component removal and reinstallation Rebuilding: Engine and transmission rebuilding procedures Technical Depth Depth: Comprehensive (covers all repair, servicing, and troubleshooting procedures) Detail Level: Detailed photos & diagrams, step-by-step instructions 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text (typical for professional PDF manuals) Print Quality Print Capability: Printable pages (single or entire manual) Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) Licensing Usage Rights: Lifetime use on unlimited computers, no expiry ⚙️ Engine Specifications Primary Engine Engine Code: F6A Engine Type: 657cc, 3-cylinder, 4-stroke, SOHC, naturally aspirated or turbocharged (variant dependent) Bore X Stroke: 65.0 mm x 66.0 mm (typical for F6A) Compression Ratio: 9.7:1 or 8.0:1 (variant dependent) Performance Horsepower Range: Approx. 40-60 hp (naturally aspirated to turbocharged variants) Torque Range: Approx. 50-75 Nm (naturally aspirated to turbocharged variants) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) or Carburetor (earlier models/variants) Fuel Type: Unleaded Gasoline Fluid Capacity Engine Oil Capacity: Approx. 3.1 L (with filter change, consult manual for specific variant) Fluid Specifications Engine Oil Grade: API SG/SH or higher, SAE 10W-30 or 10W-40 (consult manual for climate and specific application) Ignition System Spark Plugs: NGK DPR6EA-9 or equivalent (check manual for exact part number and gap) 🔧 Transmission Standard Type: 5-speed Manual Transmission (MT) Optional Type: 3-speed Automatic Transmission (AT) (variant dependent) Features Drivetrain Options: Rear-Wheel Drive (RWD) and All-Wheel Drive (4WD/4x4) options Fluid Capacity Manual Transmission Fluid Capacity: Approx. 1.8 L (consult manual for specific type and capacity) Automatic Transmission Fluid Capacity: Approx. 3.0 L (consult manual for specific type and capacity) Fluid Specifications Manual Transmission Fluid Grade: API GL-4, SAE 75W-90 (consult manual for specific recommendation) Automatic Transmission Fluid Grade: Dexron II/III equivalent (consult manual for specific recommendation) 📐 Dimensions Exterior Body Styles: Panel Van, Passenger Van (Every), Pickup Truck (Carry) Wheelbase: Variable based on chassis code, typically around 1830-1900 mm Weights Curb Weight: Approx. 700-900 kg (variant dependent) Gross Vehicle Weight Rating Gvwr: Approx. 1300-1500 kg (variant dependent) 🛡️ Safety Features Ratings Crash Test Ratings: Likely limited formal ratings due to its commercial/Kei vehicle classification and age; manual will cover safety systems. Active Features Braking System: Front disc brakes, rear drum brakes (typical), ABS available on some later/higher trims. Passive Features Seat Belts: 3-point seat belts for front occupants, 2-point seat belts for rear (variant dependent) Airbags: Driver airbag (optional on some models), passenger airbag (less common) 💡 Technology Features Infotainment Features: Basic AM/FM radio, cassette player or CD player (model/trim dependent) Driver Assistance Features: Limited; primarily mechanical systems. Parking sensors or backup cameras are rare and aftermarket. Connectivity Features: N/A (no Bluetooth, USB, or smartphone integration from factory) 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000-10,000 km or 6-12 months (consult manual for exact recommendation) Air Filter Replacement: Every 20,000-40,000 km or as needed based on operating conditions Spark Plug Replacement: Every 30,000-50,000 km (depending on plug type) Timing Belt Replacement: Every 80,000-100,000 km (crucial for F6A, interference engine) Fluid Specifications...
Rear-Wheel Drive (RWD) and All-Wheel Drive (4WD/4x4) options
Fluid Capacity
Manual Transmission Fluid Capacity:
Approx. 1.8 L (consult manual for specific type and capacity)
Automatic Transmission Fluid Capacity:
Approx. 3.0 L (consult manual for specific type and capacity)
Fluid Specifications
Manual Transmission Fluid Grade:
API GL-4, SAE 75W-90 (consult manual for specific recommendation)
Automatic Transmission Fluid Grade:
Dexron II/III equivalent (consult manual for specific recommendation)
📐 Dimensions
Exterior
Body Styles:
Panel Van, Passenger Van (Every), Pickup Truck (Carry)
Wheelbase:
Variable based on chassis code, typically around 1830-1900 mm
Weights
Curb Weight:
Approx. 700-900 kg (variant dependent)
Gross Vehicle Weight Rating Gvwr:
Approx. 1300-1500 kg (variant dependent)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Likely limited formal ratings due to its commercial/Kei vehicle classification and age; manual will cover safety systems.
Active Features
Braking System:
Front disc brakes, rear drum brakes (typical), ABS available on some later/higher trims.
Passive Features
Seat Belts:
3-point seat belts for front occupants, 2-point seat belts for rear (variant dependent)
Airbags:
Driver airbag (optional on some models), passenger airbag (less common)
💡 Technology Features
Infotainment
Features:
Basic AM/FM radio, cassette player or CD player (model/trim dependent)
Driver Assistance
Features:
Limited; primarily mechanical systems. Parking sensors or backup cameras are rare and aftermarket.
Connectivity
Features:
N/A (no Bluetooth, USB, or smartphone integration from factory)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-10,000 km or 6-12 months (consult manual for exact recommendation)
Air Filter Replacement:
Every 20,000-40,000 km or as needed based on operating conditions
Spark Plug Replacement:
Every 30,000-50,000 km (depending on plug type)
Timing Belt Replacement:
Every 80,000-100,000 km (crucial for F6A, interference engine)
Fluid Specifications
Coolant Type:
Ethylene Glycol based antifreeze, mixed 50/50 with distilled water (typically red or green)
Brake Fluid Grade:
DOT 3 or DOT 4 (consult manual)
Fluid Capacity
Cooling System Capacity:
Approx. 3.5 L (consult manual for exact capacity)
Known Issues
Common Problems:
Timing belt failure (if not replaced on schedule), oil leaks, minor electrical issues, rust on body panels, turbocharger wear (on turbocharged models).
📚 Vehicle History
Brand Heritage
Manufacturer:
Suzuki Motor Corporation
Model Evolution
Generation:
These chassis codes (DE51V, DF51V, DC51T, DD51T, DC51B, DA52T, DB52T, DA52V) generally refer to the 5th and 6th generations of the Suzuki Carry and Every, produced roughly from the mid-1990s to early 2000s.
Production
Production Period:
Mid-1990s to early 2000s (for the specified chassis codes)
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Accolades:
Suzuki Carry and Every models are highly regarded for their reliability, utility, and durability in commercial applications and for their compact size in urban environments. Specific awards are unlikely for this utilitarian segment.
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